Bobcat 1250, 1250X, 1560, 2500, 2560, 2570, 3500, 3560, 3570, 5060, 5500, 6560 Hydraulic Breaker Service Manual
258 pages · Publication 6720280_2_06
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- Models
- 1250, 1250X, 1560, 2500, 2560, 2570, 3500, 3560, 3570, 5060, 5500, 6560
- Serial coverage
- 1250 (SN 157000101 & above), 1250X (SN 157800101 & above), 1560 (SN 702000101 & above), 2500 (SN 229800101 & above, SN 693200101 & above, SN 705200101 & above, SN 780900101 & above, SN 896708001 & above), 2560 (SN 617900101 & above), 2570 SN 573306139 & above), 3500 (SN 006500101 & above, SN 705400101 & above, SN 897200101 & above), 3560 (SN 615800101 & above), 3570 (SN 573500878 & above), 5060 (SN 754400101 & above), (SN 754600101 & above), 5500 (SN 154700101 & above), 6560 (SN 166500101 & above, SN 472900101 & above)
- Manual type
- Service Manual
- Pages
- 258
- Publication
- 6720280_2_06
- Condition
- Brand new

What's inside
From the manual's own table of contents: 13 sections, 165 entries. See sample pages (PDF, 334 KB)
SERIAL NUMBER LOCATIONS & HYDRAULIC BREAKER IDENTIFICATION13 topics
- Serial Number Locations (1250, 1250X)
- Hydraulic Breaker Identification (1250, 1250X)
- Serial Number Locations (1560)
- Hydraulic Breaker Identification (1560)
- Hydraulic Breaker Identification (2500/3500 & 5500)
- Serial Number Locations (2560/3560)
- Hydraulic Breaker Identification (2560/3560)
- Serial Number Locations (2570/3570)
- Hydraulic Breaker Identification (2570/3570)
- Serial Number Locations (5060)
- Hydraulic Breaker Identification (5060)
- Serial Number Locations (6560)
- Hydraulic Breaker Identification (6560)
ACCUMULATOR19 topics
- Charging The Accumulator
- Hydraulic Breaker Lubrication
- Checking Mounting Bolt Torque
- TROUBLESHOOTING THE HYDRAULIC BREAKER
- PARTS IDENTIFICATION
- DISASSEMBLY
- Breaker Frame Removal and Installation
- Return Pressure Compensating (RPC) Valve Removal and Installation
- Upper Body Removal and Installation
- Lower Body Removal and Installation
- Flow Sleeve Removal and Installation
- Accumulator Removal and Installation
- Charge Valve Removal and Installation
- Diaphragm Removal and Installation
- Checking Breaker Bushings
- Bushing Removal
- Bushing Installation
- ASSEMBLY
- SPECIFICATIONS
NITROGEN CHAMBER14 topics
- Releasing Pressure From the Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging The Nitrogen Chamber
- HYDRAULIC BREAKER LUBRICATION
- CHECKING MOUNTING BOLT TORQUE
- DISASSEMBLY AND ASSEMBLY
- Breaker Frame Removal and Installation
- Shuttle Valve
- Charge Valve
- Upper Section Removal and Installation
- Piston
- Seal Carrier
- Sleeve Removal and Installation
- Bushing Removal and Installation
2500/3500 HYDRAULIC BREAKER SERVICE20 topics
- Checking The High Pressure Accumulator Pressure
- Charging the High Pressure Accumulator
- Checking The Low Pressure Accumulator Pressure
- Charging the Low Pressure Accumulator
- Checking The Nitrogen Chamber Charge Pressure
- Charging the Nitrogen Chamber
- Breaker Frame Removal and Installation
- Nitrogen Chamber Removal and Installation
- Manifold Removal
- Piston Removal
- Valve Removal and Installation
- Valve Cylinder Removal
- Main Body Removal
- Lower Body Bushings Removal
- Nitrogen Chamber Disassembly and Assembly
- Accumulator
- Seals Installation
- Start Up Procedure
- SPECIFICATIONS (2500)
- SPECIFICATIONS (3500)
2560/3560 HYDRAULIC BREAKER SERVICE12 topics
- Releasing Pressure From The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging the Nitrogen Chamber
- Nitrogen Chamber Removal and Installation
- Piston Removal
- Piston Sleeve Removal
- Valve Removal and Installation
- Main Body Removal and Installation
- Installing Piston Sleeve
- Lower Section Bushings Removal and Installation
- Piston and Seal Carrier Installation
- Start Up Procedure
2570/3570 HYDRAULIC BREAKER SERVICE19 topics
- Releasing Pressure From The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging The Nitrogen Chamber
- Checking The Accumulator Charge Pressure
- Releasing Pressure From The Accumulator
- Charging The Accumulator
- TOOL BIT REMOVAL AND INSTALLATION
- Breaker Frame Removal And Installation
- Nitrogen Chamber Removal And Installation
- Nitrogen Chamber Disassembly And Assembly
- Piston Removal And Installation
- Piston Sleeve Removal
- Piston Sleeve Installation
- Valve Removal And Installation
- Upper Housing Removal And Installation
- Accumulator Removal And Installation
- Bushing Removal And Installation
- Tool Bit Retaining Pins Removal And Installation
- Start Up Procedure
HYDRAULIC BREAKER SERVICE22 topics
- Releasing Pressure From The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Charging The Nitrogen Chamber
- BOB-TACH INSPECTION
- HYDRAULIC BREAKER MOUNT INSPECTION
- DAILY INSPECTION
- LOADER MOUNT REMOVAL AND INSTALLATION
- X-CHANGE MOUNT REMOVAL AND INSTALLATION
- TROUBLESHOOTING
- Breaker Frame Removal And Installation
- Wear Plate Removal And Installation
- Lower Bumper Removal And Installation
- Nitrogen Chamber Removal And Installation
- Charge Valve Removal And Installation
- Piston Removal And Installation
- Center Housing Removal And Installation
- Valve Removal And Installation
- Center Housing Disassembly And Assembly
- Bushing Removal And Installation
- Lower Housing Disassembly And Assembly
- Lower Housing Removal And Installation
- Start Up Procedure
HYDRAULIC BREAKER SERVICE16 topics
- Checking The High Pressure Accumulator Pressure
- Charging the High Pressure Accumulator
- Checking The Low Pressure Accumulator Pressure
- Charging the Low Pressure Accumulator
- Checking The Nitrogen Chamber Charge Pressure
- Charging the Nitrogen Chamber
- Nitrogen Chamber Removal
- Manifold Removal
- Piston Removal
- Valve Removal
- Main Body Removal
- Lower Body Bushings Removal
- Nitrogen Chamber Disassembly and Assembly
- Accumulator
- Seals and Poly-Pak Installation
- Start Up Procedure
HYDRAULIC BREAKER SERVICE17 topics
- Releasing Pressure From The Nitrogen Chamber
- Charging The Nitrogen Chamber
- Checking The Nitrogen Chamber Charge Pressure
- Breaker Frame Removal and Installation
- Shuttle Valve
- Charge Valve
- Upper Body Removal and Installation
- Seal Carrier Removal
- Seal Carrier Repair
- Piston Removal
- Sleeve Removal
- Bumper Pad Removal and Installation
- Bushing Removal and Installation
- Tool Retaining Pin Removal and Installation
- Sleeve Installation
- Piston and Seal Carrier Installation
- Tie Rod Installation
Inside this manual
Real pages from this service manual (258 pages). Open the sample pages (PDF, 334 KB)
- Specifications, page 157: SPECIFICATIONS
- Troubleshooting, page 229: TROUBLESHOOTING THE HYDRAULIC BREAKER
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 258 pages
Quantity one is the manual described above.
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