Bobcat 1600 Skid Steer Loader Service Manual
280 pages · Publication 6566906_8_87
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- Models
- 1600
- Manual type
- Service Manual
- Pages
- 280
- Publication
- 6566906_8_87
- Condition
- Brand new
What's inside
From the manual's own table of contents: 17 sections, 243 entries. See sample pages (PDF, 168 KB)
PREVENTIVE MAINTENANCE15 topics
- SERVICE SCHEDULE
- LIFTING AND BLOCKING THE LOADER
- Procedure
- LIFT ARM SUPPORT DEVICE
- Procedure
- FRAME LOCK
- Procedure
- TRANSPORTING THE BOBCAT LOADER
- Procedure
- OPERATOR RESTRAINT SYSTEM
- Description
- Inspection Of The Operator Restraint System
- Serviceing The Operator Restraint System
- USING AND EXTRA BATTERY (JUMP STARTING)
- Procedure
HYDRAULIC SYSTEM20 topics
- HYDRAULIC/HYDROSTATIC SCHEMATICS
- HYDRAULIC SYSTEM (S/N 12001 & ABOVE)
- TROUBLESHOOTING
- HYDRAULIC SYSTEM INFORMATION
- LIFT CYLINDER
- TILT CYLINDER
- STEERING CYLINDER
- HYDRAULIC CONTROL VALVE
- HYDRAULIC PUMP
- BUCKET POSITION VALVE (S/N 12026 & BELOW)
- BUCKET POSITION VALVE (S/N 12027 & ABOVE)
- STEERING CONTROL VALVE
- PORT BLOCK
- PRIORITY VALVE
- HYDRAULIC / HYDROSTATIC FLUID RESERVOIR
- HYDRAULIC SYSTEM (S/N 11999 & BELOW)
- HYDRAULIC CONTROL VALVE
- STEERING CONTROL VALVE
- PORT BLOCK
- OIL COOLER
HYDROSTATIC SYSTEM13 topics
- HYDROSTATIC SYSTEM (S/N 12001 & ABOVE)
- TROUBLESHOOTING
- HYDROSTATIC SYSTEM INFORMATION
- CENTERING MECHANISM
- HYDROSTATIC MOTOR
- TWO SPEED VALVE
- HYDROSTATIC PUMP
- HYDROSTATIC SYSTEM (S/N 11999 & BELOW)
- TROUBLESHOOTING
- SERVO CONTROL
- CENTERING MECHANISM
- HYDROSTATIC MOTOR
- HYDROSTATIC PUMP
DRIVE SYSTEM28 topics
- TROUBLESHOOTING
- DRIVE SHAFT
- Removal And Installation
- AXLE AND DIFFERENTIAL
- Rear Axle Removal And Installation
- Front Axle Removal And Installation
- Wheel RPM
- Hub Removal
- Hub Installation
- Differential Disassembly
- Ring Gear Removal
- Ring Gear Installation
- Pinion Shaft And Drop Gear Removal
- Assembly Procedure Explanation
- Checking Differential Assembly End Play (Without Pinion Shaft Installed)
- Pinion Shaft Installation
- Differential Assembly Installation
- Removal And Installation
- Disassembly And Assembly
- BRAKE VALVE
- Removal And Installation
- Disassembly And Assembly
- Removal And Installation
- Disassembly And Assembly
- Moving The Loader
- Removal And Installation
- Disassembly And Assembly
- Removing Air From The Brake System
MAIN FRAME26 topics
- OPERATOR CAB
- Removal And Installation
- REAR DOOR
- Door Latch Adjustment
- Removal And Installation
- LIFT ARMS
- Removal And Installation
- BOB-TACH
- Removal And Installation
- FLOOR PANEL
- Removal And Installation
- SEAT AND SEAT PAN
- Removal And Installation
- STEERING COLUMN COVER
- Removal And Installation
- TUBELINE COVER
- Removal And Installation
- FUEL TANK
- Removal And Installation
- LOADER FRAME DISASSEMBLY AND ASSEMBLY
- Description
- Seperating The Front Section From The Center Section
- Connecting The Front Section To The Center Section
- Seperating The Rear Section From The Center Section (S/N 11999 & Below Only)
- Rear Section Service Procedures (S/N 11999 & Below Only)
- Connecting The Rear Section To The Center Section (S/N 11999 & Below Only)
ELECTRICAL SYSTEM26 topics
- ELECTRICAL SCHEMATICS
- ELECTRICAL SYSTEM INFORMATION
- Description
- BATTERY
- Checking The Battery
- Removal And Installation
- DIODES
- Checking The Diodes
- ALTERNATOR (DELCO)
- Alternator Belt Adjustment
- Checking Alternator Wiring Harness
- Checking Alternator Output
- Checking Alternator Regulator
- Removal And Installation
- Disassembly And Assembly
- MELROE ALTERNATOR
- Checking The Alternator Output
- Checking The Alternator Regulator
- Removal And Installation
- Disassembly And Assembly
- STARTER
- Checking The Starter
- Removal And Installation
- Disassembly And Assembly
- Inspection
- Replacing The Brushes
ENGINE SERVICE55 topics
- VALVE CLEARANCE
- Adjustment
- ENGINE COMPRESSION
- Checking
- FUEL FILTER
- Water Trap
- Fuel Filter Element
- REMOVING AIR FROM THE FUEL SYSTEM
- Procedure
- ENGINE SHUT-OFF SOLENOID
- Removal And Installation
- THROTTLE TENSION ADJUSTMENT
- Procedure
- FUEL INJECTION PUMP
- Removal And Installation
- Checking The Injection Pump
- Timing The Injection Pump
- FUEL INJECTOR NOZZLES
- Removal And Installation
- Checking The Injector Nozzles
- GLOW PLUGS
- Removal And Installation
- Checking The Glow Plug
- ENGINE
- Removal And Installation
- RADIATOR AND OIL COOLER
- Removal And Installation
- Oil Cooler Removal And Installation
- MUFFLER
- Removal And Installation
- BLOWER HOUSING
- Removal And Installation
- ENGINE FLYWHEEL AND U-JOINT
- Removal And Installation
- Flywheel Ring Gear
- CYLINDER HEAD
- Removal Of The Cylinder Head
- Disassembly Of The Cylinder Head
- Servicing The Cylinder Head
- Assembly Of The Cylinder Head
- Installing The Cylinder Head
- TIMING GEAR COVER
- Removal And Installation
- TIMING GEAR, CAMSHAFT AND OIL PUMP
- Removal And Installation
- Oil Pump Service
- Servicing The Camshaft
- CRANKSHAFT AND PISTONS
- Piston And Crankshaft Removal And Installation
- Crankshaft Service
- Service The Connecting Rods And Pistons
- CYLINDER LINERS
- Checking The Cylinder Liners
- WATER PUMP
- Disassembly And Assembly
TECHNICAL DATA43 topics
- LOADER SPECIFICATIONS (S/N 11999 & BELOW)
- Operation And Performance
- Engine
- Loader Hydraulics
- Electrical
- Drive System
- Capactities
- Tires
- LOADER SPECIFICATIONS (S/N 12001 & ABOVE)
- Operation And Performance
- Engine
- Loader Hydraulics
- Electrical
- Drive System
- Capacities
- Tires
- ENGINE SPECIFICATIONS
- Fuel Injection Nozzles
- Fuel Injection Pump
- Cylinder Head
- Valves
- Valve Springs
- Rocker Arms
- Camshaft
- Cylinders
- Piston Rings
- Pistons
- Crankshaft
- Oil Pump
- Engine Bolt Torque
- TORQUE SPECIFICATIONS
- Engine Group
- Hydrostatic Controls (S/N 11999 & Below)
- Hydrostatic System (S/N 12001 & Above)
- Hydrostatic System (S/N 11999 & Below)
- Hydraulic Controls
- Steering Controls And Rear Door
- Drive System
- Lift Arm & Bob-Tach Group
- Frame & Articulation Unit Group
- DECIMAL AND MILLIMETER EQUILAVENTS
- U.S. TO METRIC CONVERSION
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
Inside this manual
Real pages from this service manual (280 pages). Open the sample pages (PDF, 168 KB)
- Foldout diagram (color), page 23
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1600 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 280 pages
Quantity one is the manual described above.
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