Bobcat 2000 Skid Steer Loader Service Manual
352 pages · Publication 6566180_4_85
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- Models
- 2000
- Manual type
- Service Manual
- Pages
- 352
- Publication
- 6566180_4_85
- Condition
- Brand new
What's inside
From the manual's own table of contents: 21 sections, 371 entries. See sample pages (PDF, 158 KB)
MAINTENANCE SAFETY
FOREWORD11 topics
- SAFETY INSTRUCTIONS
- Safety Is your Responsibility
- Before You Operate The Bobcat Loader
- Safe Operation needs A Qualified Operator
- FIRE PREVENTION
- SERIAL NUMBER LOCATIONS
- Loader Serial Number
- Engine Serial Number Locations
- ARRIVAL CONDITION REPORT
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
PREVENTIVE MAINTENANCE
SERVICE SCHEDULE33 topics
- LIFT ARM STOP
- FRAME LOCK
- LIFTING AND BLOCKING THE LOADER
- REAR DOOR
- Door Latch Adjustment
- AIR CLEANER
- FUEL SYSTEM
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Engine Oil And Filter Replacement
- ENGINE COOLING SYSTEM
- Coolant Level
- Coolant Replacement
- ALTERNATOR BELT ADJUSTMENT
- ELECTRICAL SYSTEM
- Electrical System Service
- Using An Extra Battery (Jump Starting)
- Battery Replacement
- HYDRAULIC / HYDROSTATIC SYSTEM
- Hydraulic/Hydrostatic Fluid Reservoir
- Checking And Adding Fluid
- Hydraulic Fluid Replacement
- Hydraulic / Hydrostatic Filter Replacement
- SPARK ARRESTOR MUFFLER
- FRONT & REAR AXLES
- U-JOINTS
- TIRE MAINTENANCE
- Wheel Nuts
- LOADER LUBRICATION
- BACK-UP ALARM
- OPERATOR CAB
HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS60 topics
- TROUBLESHOOTING
- HYDRAULIC SYSTEM INFORMATION
- 37° Flare Connections
- Straight Thread O-Ring Fitting
- Tubelines And Hoses
- PORT BLOCK SERVICE
- Bronze (40 Micron) Filter Replacement
- Neutral By-Pass Valve Replacement
- Cold Oil By-Pass Valve Replacement
- OIL RESERVOIR
- Oil Reservoir Removal
- Oil Reservoir Installation
- HYDRAULIC CONTROL VALVE (S/N 12999 & BELOW)
- Hydraulic Control Valve Removal
- Hydraulic Control Valve Disassembly
- Inlet Section
- Tilt Section
- Lift Section
- Auxiliary Section (For Older Style Control Valves)
- Auxiliary Section (For Control Valves Equipped With Adjustable Detent)
- Auxiliary Detent Adjustment
- Hydraulic Control Valve Assembling
- Hydraulic Control Valve Installation
- HYDRAULIC CONTROL VALVE (S/N 13001 & ABOVE - MELROE VALVE)
- Hydraulic Control Valve Removal
- Hydraulic Control Valve Disassembly
- Hydraulic Control Valve Inspection
- Hydraulic Control Valve Assembling
- Hydraulic Control Valve Installation
- HYDRAULIC MAIN RELIEF VALVE
- Hydraulic Main Relief Valve Testing
- Hydraulic Main Relief Valve Replacement
- Hydraulic Main Relief Valve Adjustment (S/N 12999 & Below)
- Hydraulic Main Relief Valve Cleaning (S/N 13001 & Above)
- Hydraulic Main Relief Valve Adjustment (S/N 13001 & Above)
- HYDRAULIC PUMP
- Checking Hydraulic Pump Pressure
- Hydraulic Pump Removal
- Hydraulic Pump Disassembly
- Hydraulic Pump Inspection
- Hydraulic Pump Assembling
- Hydraulic Pump Installation
- Checking Steering Relief Pressure
- HYDRAULIC CYLINDERS
- Checking Lift And Tilt Cylinder Seals
- Checking Steering Cylinder Seals
- Lift Cylinder Removal
- Lift Cylinder Installation
- Tilt Cylinder Removal
- Tilt Cylinder Installation
- Steering Cylinder Removal
- Steering Cylinder Installation
- Hydraulic Cylinder Disassembly
- Hydraulic Cylinder Assembly
- STEERING CONTROL VALVE
- Steering Control Valve Removal
- Steering Control Valve Disassembly
- Steering Control Valve Inspection
- Steering Control Valve Assembling
- Steering Control Valve Installation
HYDROSTATIC SYSTEM
TROUBLESHOOTING40 topics
- SERVO CONTROL
- Servo Control Neutral Adjustment
- Servo Control Removal
- Servo Control Disassembly
- Servo Control Assembling
- Servo Control Installation (S/N 13033 & Below)
- Servo Control Installation (S/N 13034 & Above)
- FOOT PEDAL, PEDAL LOCK SYSTEM AND CENTERING MECHANISM
- Foot Pedal Angle Adjustment
- Seat Bar Assembly (S/N 13092 & Above)
- Pedal Lock Cable
- Centering Mechanism Removal
- Centering Mechanism Spring Adjustment
- Centering Mechanism Spring Replacement
- Centering Mechanism Installation
- Checking The Neutral Safety Switch
- Neutral Safety Switch Adjustment
- Micro Switch Adjustment
- CHARGE PRESSURE AND REPLENISHING VALVES
- Checking Charge Pressure
- Checking Orifice In Charge Tubeline
- Replenishing Valves
- HYDROSTATIC PUMP
- Hydrostatic Pump Removal
- Hydrostatic Pump Disassembly
- Hydrostatic Pump Inspection
- Hydrostatic Pump Assembling
- Hydrostatic Pump Installation On The Manifold Block
- Hydrostatic Pump Installation
- Hydrostatic Pump Start-Up Procedure
- HYDROSTATIC MOTOR
- Hydrostatic Motor Removal
- Hydrostatic Motor Disassembly
- Hydrostatic Motor Inspection
- Hydrostatic Motor Assembly
- Manifold block Disassembly
- Manifold Block Assembling
- Hydrostatic Motor Installation
- Hydrostatic Motor Start-Up
- Emergency Tow Valve
DRIVE SYSTEM
TROUBLESHOOTING THE DRIVE SYSTEM45 topics
- DRIVE SHAFT
- Drive Shaft Removal
- Drive Shaft Installation
- REAR AXLE
- Rear Axle Removal
- Rear Axle Installation
- FRONT AXLE
- Front Axle Removal
- Front Axle Installation
- AXLE AND DIFFERENTIAL DISASSEMBLY AND ASSEMBLY
- Hub Removal
- Hub Installation
- Differential Assembly Removal
- Ring Gear Removal
- Ring Gear Installation
- Clutch Plate Removal
- Clutch Plate Installation
- Drop Gear And Pinion Shaft Removal
- Assembling Procedure Explanation
- Checking Differential Assembly End Play (WITHOUT Pinion Shaft Installed)
- Pinion Shaft Bearing Installation
- Pinion Shaft Installation
- Setting Pinion Shaft Position (Using Tool - Pinion Shaft NOT Installaed)
- Setting Pinion Bearing Pre-Load
- Differential Assembly Installation & Checking End Play (Pinion Shaft Installed)
- Checking Gear Backlash
- PARKING BRAKE (S/N 13060 & BELOW)
- Description
- Parking Brake Adjustment
- Parking Brake Cable Removal
- Parking Brake Cale Installation
- Parking Brake Removal Fromm The Hydrostatic Motor
- Parking Brake Installation On The Hydrostatic Motor
- HYDRAULIC BRAKE (DUSCO) (S/N 13061 & ABOVE)
- Description
- Brake Removal (Dusco)
- Brake Servicing (Dusco)
- Brake Installation (Dusco)
- Removing Air From The Brake System (Dusco)
- Brake Valve Removal
- Brake Valve Service
- Brake Valve Installation
- BRAKE (SY*TEC)
- Removal And Installation
- Disassembly And Assembly
MAIN FRAME
OPERATOR CAB26 topics
- Operator Cab Removal
- Operator Cab Installation
- BOB-TACH
- Checking Bob-Tach Wedges
- Bob-Tach Removal
- Bob-Tach Installation
- FLOORPANEL
- Floorpanel Removal
- Floorpanel Installation
- SEAT AND SEAT PLATE
- Seat And Seat Plate Removal
- Seat And Seat Plate Installation
- FUEL TANK
- Fuel Tank Removal
- Fuel Tank Installation
- DOORS
- Rear Door Removal
- Rear Door Installation
- Side Door Removal
- Side Door Installation
- LOADER DISASSEMBLY AND ASSEMBLY
- Seperating The Sections
- Connecting The Sections
- LIFT ARMS
- Lift Arm Removal
- Lift Arm Installation
ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS17 topics
- Description
- BATTERIES
- Checking The Batteries
- Battery Safety Procedures
- DIODES
- Checking The Diodes
- Diode Replacement
- ALTERNATOR
- Checking The Alternator
- Alternator Removal
- Alternator Service
- Alternator Installation
- STARTER
- Checking The Starter
- Starter Removal
- Starter Service
- Starter Installation
ENGINE SERVICE
ENGINE SERVICE (S/N 12999 & BELOW)74 topics
- TROUBLESHOOTING
- CHECKS AND ADJUSTMENTS
- Oil Pressure
- FUEL SYSTEM AND TIMING
- FUEL FILTERS
- Replacing The Final Fuel Filter Element
- REMOVING AIR FROM THE FUEL SYSTEM
- FUEL LIFT PUMP
- Checking The Lift Pump
- FUEL INJECTION PUMP
- Removing The Fuel Injection Pump
- FUEL INJECTOR NOZZLES
- Removing Fuel Injector Nozzles
- ENGINE
- Removing The Engine
- BLOWER HOUSING SHIELD
- Removing The Blower Housing Shield
- RADIATOR AND OIL COOLER ASSEMBLY
- Cleaning Radiator And Oil Cooler Assembly
- ENGINE BLOWER HOUSING
- Installing The Engine Blower Housing
- SPARK ARRESTOR MUFFLER
- Cleaning The Muffler
- CYLINDER HEAD
- Removing The Cylinder Head
- RECONDITIONING THE ENGINE
- PISTONS AND CONNECTING RODS
- Removing Pistons
- CYLINDER LINERS
- Checking Liners
- MAIN BEARINGS
- Removing The Main Bearings
- CRANKSHAFT
- Removing The Crankshaft
- REAR MAIN BEARING OIL SEAL
- Installing The Oil Seal
- TIMING CASE AND GEARS
- Removing The Timing Case Cover
- LUBRICATION SYSTEM
- Description Of The Lubrication System
- OIL PAN
- Removing The Oil Pan
- OIL PUMP
- Removing The Oil Pump
- OIL FILTER
- Removing The Oil Filter
- COOLING SYSTEM
- Belt For The Alternator And Water Pump
- WATER PUMP
- Removing The Water Pump
- THERMOSTAT
- Removing The Thermostat
- FLYWHEEL
- Removing The Flywheel
- ENGINE SERVICE (S/N 13001 & ABOVE)
- TROUBLSHOOTING
- CHECKS AND ADJUSTMENTS
- Serial Number
- FUEL SYSTEM AND TIMING
- Fuel Filter
- ENGINE AND ATTACHING PARTS
- Removing The Engine
- CYLINDER HEAD
- Removing The Cylinder Head
- RECONDITIONING THE ENGINE
- Pistons And Connecting Rods
- TIMING CASE AND GEARS
- Timing Case Cover
- LUBRICATION SYSTEM
- Description Of The Lubrication System
- COOLING SYSTEM
- Alternator And Water Pump Belt
- FLYWHEEL
- Removal Of The Flywheel
TECHNICAL DATA (S/N 12999 & BELOW)
LOADER SPECIFICATIONS25 topics
- Specifications
- Engine
- Loader Hydraulics
- Electrical
- Drive System
- Capacities
- Tires
- ENGINE SPECIFICATIONS
- Cylinder Head Dimensions
- pistons And Connecting Rod Dimensions
- Cylinder Block And Liners Dimensions
- Crankshaft And Main Bearings Dimesions
- Timing Cse, Camshaft And Drive Dimensions
- Oil Pump Dimensions
- Cooling System And Water Pump Dimensions
- Fuel System Specifications
- De-Rating For Altitude
- Engine Bolt Torque
- Grinding Specifications For Crankshaft
- Crankshaft Regrinding Data
- HYDRAULIC SYSTEM
- HYDROSTATIC SYSTEM
- DECIMAL AND MILLIMETER EQUIVALENTS
- U.S. TO METRIC CONVERSION
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
TECHNICAL DATA (S/N 13001 & ABOVE)19 topics
- Specifications
- Engine
- Loader Hydraulics
- Electrical
- Drive System
- Capacities
- Tires
- Cylinder Head Dimensions
- Pistons And Connecting Rod Dimensions
- Cylinder Block And Liner Dimensions
- Crankshaft And Main Bearing Dimensions
- Timing Case, Camshaft And Drive Dimensions
- Oil Pump Dimensions
- Cooling System And Water Pump Dimensions
- Fuel System Specifications
- De-Rating For Altitude
- Engine Torque
- Grinding Specifications For Crankshaft
- Crankshaft Regrind Data
ALPHABETICAL INDEX
SERVICE MANUAL REVISIONS
Inside this manual
Real pages from this service manual (352 pages). Open the sample pages (PDF, 158 KB)
- Foldout diagram (color), page 49
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 2000 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6566180_4_85$69.71
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 352 pages
Quantity one is the manual described above.
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