Bobcat 3400, 3400XL Utility Vehicle Service Manual
469 pages · Publication 6989606_4_11
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What's inside
From the manual's own table of contents: 10 sections, 421 entries. See sample pages (PDF, 386 KB)
MAINTENANCE SAFETy
FOREWORD16 topics
- SAFETY INSTRUCTIONS
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Fueling
- Starting
- Spark Arrestor Exhaust System
- Welding And Grinding
- Fire Extinguishers
- SERIAL NUMBER LOCATIONS
- Utility Vehicle Serial Number
- Engine Serial Number
- DELIVERY REPORT
- UTILITY VEHICLE IDENTIFICATION (3400)
- UTILITY VEHICLE IDENTIFICATION (3400XL)
SAFETY & MAINTENANCE58 topics
- LIFTING AND BLOCKING THE UTILITY VEHICLE
- Procedure
- ROLLOVER PROTECTIVE STRUCTURE (ROPS)
- Description
- TRANSPORTING THE UTILITY VEHICLE ON A TRAILER
- Loading And Unloading
- Fastening
- TOWING THE UTILITY VEHICLE
- Procedure
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Pre-Filter Element
- Replacing Filter Element
- ENGINE COOLING SYSTEM
- Checking Level
- Cleaning
- Removing And Replacing Coolant
- FUEL SYSTEM
- Biodiesel Blend Fuel
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- Filling A Portable Fuel Container
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- Engine Oil Chart
- Removing And Replacing Oil And Filter
- CONTINUOUS VARIABLE TRANSMISSION (CVT)
- CVT Drying
- CVT Filter
- GEARCASE
- Checking Transmission Fluid
- Transmission Fluid
- Adding Transmission Fluid
- Removing And Replacing Transmission Fluid
- Checking Front Gearcase Fluid
- Front Gearcase Fluid
- Adding Front Gearcase Fluid
- Removing And Replacing Front Gearcase Fluid
- Checking Rear Gearcase Fluid
- Rear Gearcase Fluid
- Adding Rear Gearcase Fluid
- Removing And Replacing Rear Gearcase Fluid
- TIRE MAINTENANCE
- Tires
- Tire Tread Depth
- Axle And Wheel Nut Torque
- Wheel Removal And Installation
- Mounting
- Tire Pressure
- SPARK ARRESTER MUFFLER
- Cleaning Procedure
- UTILITY VEHICLE STORAGE AND RETURN TO SERVICE
- Storage
- Return To Service
- STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE
- Procedure
DRIVE SYSTEM133 topics
- BRAKE
- General Specifications
- Torque Specifications
- System Service Notes
- Noise Troubleshooting
- System Troubleshooting
- Hydraulic Brake System Operation
- System Parts Identification
- Master Cylinder Removal And Installation
- Foot Brake Pedal Removal And Installation
- Bleeding / Fluid Removal And Installation
- Brake Inspection
- Brake Pad Inspection
- Burnishing
- BRAKE (FRONT)
- Pad Removal
- Pad Installation
- Caliper Removal
- Caliper Parts Identification
- Caliper Disassembly
- Caliper Inspection
- Caliper Assembly
- Caliper Installation
- Disc Inspection
- Disc Removal And Installation
- BRAKE (REAR) (S/N AJNT11001 & ABOVE)
- Pad Removal
- Pad Installation
- Caliper Removal
- Caliper Parts Identification
- Caliper Disassembly
- Caliper Inspection
- Caliper Assembly
- Caliper Installation
- Disc Inspection
- Disc Removal And Installation
- BRAKE (REAR) (S/N AJNW11001 & ABOVE)
- Pad Removal
- Pad Installation
- Caliper Removal
- Caliper Parts Identification
- Caliper Disassembly
- Caliper Inspection
- Caliper Assembly
- Caliper Installation
- Disc Inspection
- Disc Removal And Installation
- BRAKE (PARK)
- Inspection And Maintenance
- Parts Identification
- Lever Removal And Installation
- Cable Tension Inspection
- Cable Adjustment
- Caliper Removal
- Caliper Parts Identification
- Caliper Disassembly
- Caliper Inspection
- Pad Installation
- Caliper Assembly
- Disc Inspection
- Disc Removal And Installation
- Caliper Installation
- GEARCASE (TRANSMISSION)
- System Troubleshooting
- Shift Lever Removal And Installation
- Shift Cable Inspecting
- Shift Cable Adjustment
- Removal And Installation
- Parts Identification
- Disassembly
- Gear Cluster Disassembly
- Assembly
- DRIVE BELT
- Removal
- Installation
- Belt Inspection
- CVT System Overview
- Drive Clutch Operation
- Driven Clutch Operation
- CVT Break-In (Drive Belt / Clutches)
- Maintenance And Inspection
- Overheating Troubleshooting
- System Troubleshooting
- CVT Sealing And Ducting Components Parts Identification
- CVT (Outer) Cover Removal And Installation
- CVT (Inner) Cover Removal And Installation
- Clutch Offset
- CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVE CLUTCH)
- Removal And Installation
- Spring Specifications
- Shift Weights
- Parts Identification
- Inspection
- Button To Tower Clearance Inspection
- Disassembly
- Moveable Sheave Bushing Removal And Installation
- Clutch Cover Bushing Removal And Installation
- Assembly
- CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVEN CLUTCH)
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- FINAL DRIVE
- Description
- Front Hub Removal
- Hubstrut Bearing Removal And Installation
- Front Hub Installation
- Front Drive Shaft Removal And Installation
- Outer CV Joint And Boot (Front Drive Shaft) Removal And Installation
- Propshaft Removal And Installation (S/N AJNU11001 & Above)
- Propshaft Removal And Installation (S/N AJNW11001 & Above)
- Support Bearing Removal And Installation (S/N AJNW11001 & Above)
- Propshaft U-Joint Disassembly
- Propshaft U-Joint Assembly
- Front Gearcase Operation
- Front Gearcase Removal And Installation
- Front Gearcase Parts Identification
- Front Gearcase Disassembly / Inspection
- Front Gearcase Assembly
- Rear Bearing Carrier Inspection
- Rear Bearing Carrier Removal
- Rear Bearing Carrier Disassembly And Assembly
- Rear Bearing Carrier Installation
- Rear Drive Shaft Removal And Installation
- Outer CV Joint And Boot (Rear Drive Shaft) Removal And Installation
- Inner Plunging Joint And Boot (Rear Drive Shaft) Removal And Installation
- Rear Propshaft Removal And Installation
- Rear Gearcase Operation
- Rear Gearcase Removal And Installation
- Rear Gearcase Parts Identification
- Rear Gearcase Disassembly
- Rear Gearcase Assembly
MAINFRAME46 topics
- ROLL OVER PROTECTIVE STRUCTURE (ROPS)
- Removal And Installation
- OPERATOR SEAT
- Seat Back Removal And Installation
- Seat Base Removal And Installation
- Seat Belt Removal And Installation
- DASH
- Front Access Cover Removal And Installation
- Left Dash Removal And Installation
- Right Dash Removal And Installation
- Center Dash Removal And Installation
- BUMPER COVER
- Removal And Installation
- STRUT
- Strut Cartridge Removal And Installation
- STEERING COLUMN
- Removal And Installation
- STEERING BOX
- Removal And Installation
- FUEL TANK
- Removal And Installation
- SHOCKS
- Removal And Installation
- Shock Spring Removal And Installation
- CONTROL ARMS
- Removal And Installation (Rear Lower Arm)
- Removal And Installation (Upper Arm)
- Removal And Installation (Front Arm)
- Inspection
- Ball Joint Removal And Installation
- TIE ROD
- Description
- Removal And Installation
- Toe Adjustment Procedure
- TAILGATE
- Removal And Installation
- Latch Removal And Installation
- CARGO BOX
- Removal And Installation
- FENDER
- Removal And Installation (Front)
- Removal And Installation (Rear)
- Flare Removal And Installation
- REAR STABILIZER BAR / LINKAGE
- Removal And Installation
- Inspection
ELECTRICAL SYSTEM & ANALYSIS71 topics
- ELECTRICAL SCHEMATIC
- ELECTRICAL SYSTEM INFORMATION
- Glossary Of Electrical Symbols
- Description
- Troubleshooting
- Fuse And Relay Location - Cab Panel
- BATTERY
- Removal And Installation
- Servicing
- Using A Booster Battery (Jump Starting)
- CHARGING SYSTEM
- Current Draw - Key OFF
- Break Even Test
- Alternator Voltage Test
- Low Voltage Test
- Removal And Installation
- Alternator Belt Adjustment
- Belt Replacement
- STARTER SYSTEM
- Testing
- Removal And Installation
- STOP SOLENOID
- Description
- LIGHTS
- Headlight Removal And Installation
- Headlight Adjustment
- Tail Light / Brake Light Removal And Installation
- Indicator Lamp Removal And Installation
- Glow Plug Light Removal And Installation
- VEHICLE CONTROL MODULE
- Description
- Removal And Installation
- SPEED SENSORS
- Engine Speed Sensor Removal And Installation
- Vehicle Speed Sensor Removal And Installation
- SWITCH (HEADLIGHT)
- Removal And Installation
- Testing
- SWITCH (BRAKE LIGHT)
- Removal And Installation
- Testing
- SWITCH (PARKING BRAKE)
- Description
- Removal And Installation
- Testing
- SWITCH (AWD / 2WD / TURF)
- Removal And Installation
- Testing
- SWITCH (KEY)
- Removal And Installation
- SWITCH (GEAR SELECTOR)
- Removal And Installation
- TEMPERATURE SENSOR
- Description
- Testing
- Removal And Installation
- DIFFERENTIAL SOLENOID
- Description
- Removal And Installation
- DIFFERENTIAL SOLENOID (REAR RELAY)
- Description
- Removal And Installation
- OIL PRESSURE SENSOR
- Location
- Removal And Installation
- HOURMETER
- Removal And Installation
- BACK-UP ALARM SYSTEM (IF EQUIPPED)
- Description
- Inspecting
- Removal And Installation
ENGINE SERVICE71 topics
- ENGINE INFORMATION
- Description
- Specifications
- Torque Values
- Troubleshooting
- Engine Removal And Installation
- Engine Mount Replacement
- Compression - Checking
- THROTTLE SYSTEM
- Throttle Pedal Removal And Installation
- Throttle Cable Removal And Installation
- Throttle Freeplay
- Inspection And Maintenance
- Throttle Freeplay Adjustment
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Housing Removal And Installation
- Cooling System Pressure Test
- Radiator Cap Pressure Test
- Radiator Removal And Installation
- Cooling Fan Removal And Installation
- Shroud Removal And Installation
- Water Pump Disassembly And Assembly
- Thermostat Housing Removal And Installation
- LUBRICATION SYSTEM
- Oil Pan Removal And Installation
- Removal
- Installation
- Oil Pump Disassembly And Assembly
- Oil Pump Inspection
- Engine Oil Pressure - Testing
- Stop Solenoid
- High-Pressure Fuel Injection Lines Removal And Installation
- Fuel Return Line Removal And Installation
- Fuel Injection Pump Removal
- Fuel Injection Pump Installation
- Injection Pump - Timing
- Fuel Injector Removal And Installation
- Fuel Injector Disassembly
- Fuel Injector Assembly
- Fuel Injector Nozzle Pressure - Checking
- Nozzle Spraying Condition
- CYLINDER HEAD
- Intake And Exhaust Valves
- Valve Clearance Adjustment
- Cylinder Head Removal And Installation
- Cylinder Head Disassembly And Assembly
- Cylinder Head - Servicing
- Valve Guide - Checking
- Reconditioning The Valve And Valve Seat
- Valve Spring
- Valve Tappets
- Rocker Arm And Shaft - Checking
- Push Rod Alignment - Checking
- CRANKSHAFT AND PISTONS
- Piston And Connecting Rod Removal And Installation
- Piston And Connecting Rod - Servicing
- Cylinder Bore - Checking
- Crankshaft And Bearings Removal
- Crankshaft And Bearings Installation
- Crankshaft And Bearings - Servicing
- Honing And Boring
- CAMSHAFT AND TIMING GEARS
- Timing Gearcase Cover Removal And Installation
- Timing Gears Backlash - Checking
- Timing Gears Removal
- Timing Gears Installation
- Idler Gear And Camshaft Removal and Installation
- Camshaft - Servicing
- Idler Gear And Shaft - Servicing
SPECIFICATIONS16 topics
- (3400, 3400XL) UTILITY VEHICLE SPECIFICATIONS
- (3400) Machine Dimensions
- (3400XL) Machine Dimensions
- Performance
- Controls
- Engine
- Electrical
- Drive System
- Fluid And Capacities
- Tires
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- CONVERSIONS
- Decimal And Millimeter Equivalent Chart
- U.S. To Metric Conversion Chart
ALPHABETICAL INDEX
SERVICE MANUAL REVISION
Inside this manual
Real pages from this service manual (469 pages). Open the sample pages (PDF, 386 KB)
- Troubleshooting, page 147: CONTINUOUS VARIABLE TRANSMISSION (CVT) (CONT’D)
- Diagram, page 308: LIGHTS
- Specifications, page 350: ENGINE INFORMATION (CONT’D)
- Color page: 3400, 3400XL Service Manual
- Foldout diagram: AWD (4X4) HUB
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 3400, 3400XL are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6989606_4_11$69.55
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 469 pages
Quantity one is the manual described above.
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Other editions and similar models
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