Bobcat 463 Skid Steer Loader Service Manual
372 pages · Publication 6903711_8_07
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Added to your cart. View cart
- Models
- 463
- Serial coverage
- SN 538911001 & above, SN 539011001 & above
- Manual type
- Service Manual
- Pages
- 372
- Publication
- 6903711_8_07
- Condition
- Brand new
What's inside
From the manual's own table of contents: 19 sections, 365 entries. See sample pages (PDF, 367 KB)
MAINTENANCE SAFETY
ALPHABETICAL INDEX
FOREWORD7 topics
- SAFETY INSTRUCTIONS
- Fire Prevention
- SERIAL NUMBER LOCATIONS
- Bobcat Loader Serial Number
- Engine Serial Number
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
LIFTING AND BLOCKING THE LOADER57 topics
- Procedure
- LIFT ARM SUPPORT DEVICE
- Engaging The Lift Arm Support Device
- Disengaging The Lift Arm Support Device
- OPERATOR CAB
- Description
- Raising The Operator Cab
- Lowering The Operator Cab
- Emergency Exit
- TRANSPORTING THE LOADER
- Procedure
- Adjusting The Bumper
- TOWING THE LOADER
- Procedure
- REMOTE START
- Procedure
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Element
- ENGINE COOLING SYSTEM
- Checking The Coolant Level
- Cleaning The Cooling System
- Replacing The Coolant
- FUEL SYSTEM
- Fuel Specification
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Oil Chart
- Replacing Oil And Filter
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Hydraulic/Hydrostatic Filter Replacement
- Replacing The Hydraulic/Hydrostatic Fluid
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking And Adding Oil
- AUXILIARY CONTROL LOCKBOLT
- Procedure
- BOB-TACH
- Inspection And Maintenance
- LUBRICATING THE LOADER
- Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Tire Inflation
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
- PIVOT PINS
- Procedure
- SEAT BAR RESTRAINT SYSTEM
- Seat Bar Inspection
- Seat Bar Maintenance
- Foot Pedal Clean Out
HYDRAULIC SYSTEM
HYDRAULIC SCHEMATIC61 topics
- HYDRAULIC SYSTEM INFORMATION
- Troubleshooting Chart
- CYLINDER (LIFT)
- Checking The Lift Cylinder(s)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- CYLINDER (TILT)
- Checking The Tilt Cylinder
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- MAIN RELIEF VALVE
- Checking The Main Relief Valve Without Auxiliaries
- Checking The Main Relief Valve With Auxiliaries
- Removal And Installation
- HYDRAULIC CONTROL VALVE
- BICS™ Valve Removal And Installation
- BICS™ Valve, Lift Arm By-Pass Orifice Removal And Installation
- BICS™ Valve, Pressure Differential Valve Removal And Installation
- BICS™ Valve, Check Valve Removal And Installation
- BICS™ Valve, Solenoid Removal And Installation
- BICS™ Valve, Solenoid Testing
- BICS™ Valve, Identification Chart
- Removal And Installation
- Identification Chart
- Disassembly And Assembly
- Load Check Valves Removal And Installation
- Main Relief Valve Removal And Installation
- Port Relief/Anti-Cavitation Valve Removal And Installation
- Anti Cavitation/Check Valves Removal And Installation
- Rubber Boot Removal And Installation
- Lift And Tilt Lock Block Removal And Installation
- Lift Spool And Detent Removal
- Lift Spool And Detent Disassembly
- Lift Spool And Detent Assembly
- Lift Spool Detent Installation
- Tilt Spool Removal And Installation
- Tilt Spool Disassembly And Assembly
- Auxiliary Spool Removal And Installation
- Auxiliary Spool Disassembly And Assembly
- Spool Seal Installation
- Auxiliary Pivot Bracket Removal And Installation
- Auxiliary Pivot Bracket Disassembly And Assembly
- LIFT ARM BY-PASS VALVE
- Removal And Installation
- Disassembly And Assembly
- HYDRAULIC PUMP
- Checking The Output Of The Pump
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- HYDRAULIC FILTER
- Block Removal And Installation
- Block Disassembly And Assembly
- HYDRAULIC RESERVOIR
- Removal And Installation
- CONTROLS
- Pedal Interlock Linkage Removal And Installation
- Control Pedals Removal And Installation
- Pedal Adjustment
HYDROSTATIC SYSTEM
HYDROSTATIC SYSTEM INFORMATION26 topics
- Troubleshooting Chart
- CONTROL PANEL
- Control Shield And Steering Lever Panels Removal And Installation
- STEERING
- Lever Removal And Installation
- Lever Disassembly And Assembly
- Linkage Adjustment
- Pintle Arm Removal And Installation
- Pintle Arm Disassembly And Assembly
- HYDROSTATIC MOTOR
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- CHARGE PRESSURE
- Checking
- HYDROSTATIC PUMP
- Parts Identification
- Removal And Installation
- Disassembly And Assembly
- DRIVE BELT
- Removal And Installation
- Tension Pulley And Spring Removal And Installation
- OIL COOLER
- Removal And Installation
DRIVE SYSTEM
PARKING BRAKE14 topics
- Disc Removal And Installation
- DRIVE COMPONENTS
- Axle Hub Removal And Installation
- Axle Seal Removal And Installation
- Removing The Axle
- Removing And Installing The Axle Bearing
- Removing The Bearing Races
- Installing The Bearing Races
- Installing The Inner Bearing And Axle Sprocket
- Drive Chain Removal And Installation
- CHAINCASE
- Removing Oil From The Chaincase
- Chaincase Cover Removal And Installation
- Chaincase Cover Assembly And Disassembly
MAIN FRAME
SEAT BAR19 topics
- Removal And Installation
- Assembly
- Removal And Installation
- Gas Cylinder Removal And Installation
- OPERATOR SEAT
- Removal And Installation
- Removal
- Installation
- Seal Removal And Installation
- Lever And Wedge Removal
- LIFT ARMS
- Removal And Installation
- REAR WINDOW
- Removal
- Installation
- REAR DOOR
- Removal And Installation
- FUEL TANK
- Removal And Installation
ELECTRICAL SYSTEM & ANALYSIS
ELECTRICAL SCHEMATICS46 topics
- ELECTRICAL SYSTEM INFORMATION
- Troubleshooting Chart
- Description
- Fuel Shutoff Timer and Fuel Pull Solenoid Locations
- Fuse And Relay Switches Location
- BATTERY
- Removal And Installation
- Servicing
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Removal And Installation
- Adjusting The Alternator Belt
- Alternator Belt Removal And Installation
- Description
- Alternator Output Test
- STARTER
- Removal And Installation
- Checking The Starter In The Loader
- Parts Identification
- Disassembly
- Inspection And Repair
- No Load Test
- Assembly
- INSTRUMENT PANEL
- Removal And Installation
- LIGHTS
- Front Lights Removal And Installation
- Rear Lights Removal And Installation
- Cab Light Removal And Installation
- BICS™ SYSTEM CONTROLLER
- Troubleshooting Guide
- Removal And Installation
- BICS™ SYSTEM (WITH PRESS TO OPERATE BUTTON)
- Inspecting The BICS™ Controller (Engine STOPPED - Key ON)
- Inspecting The Seat Bar Sensor (Engine RUNNING)
- Inspecting The Traction Lock (Engine RUNNING)
- Inspecting The Lift Arm By-Pass Control
- Troubleshooting Chart
- SEAT BAR SENSOR
- Troubleshooting Guide
- Seat Bar Sensor Test
- Removal And Installation
- BICS™ Controller Seat Bar Sensor Circuit Test
- TRACTION LOCK
- Troubleshooting Guide
- Removal And Installation
ENGINE SERVICE
TROUBLESHOOTING75 topics
- Chart
- ENGINE SPEED CONTROL
- Adjustment
- Removal And Installation
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Removal And Installation
- RADIATOR
- Removal And Installation
- COOLING FAN
- Removal And Installation
- ENGINE COMPONENTS AND TESTING
- Fuel Injection Pump Check
- Fuel Injection Pump Removal And Installation
- Fuel Injection Pump Timing
- Fuel Injector Nozzles Checking
- Fuel Injector Nozzles Removal
- Fuel Injector Nozzles Installation
- Glow Plugs Checking
- Engine Compression Test Procedure
- Fuel Lift Pump Removal And Installation
- ENGINE
- Removal And Installation
- FLYWHEEL
- Removal And Installation
- ENGINE MOUNTING BRACKET
- Removal And Installation
- RECONDITIONING THE ENGINE
- Thermostat Removal And Installation
- Water Pump Removal And Installation
- Timing Gear Case Cover Removal And Installation
- Oil Pump Removal And Installation
- Crankshaft Front Seal Removal And Installation
- Engine Speed Control Plate Removal And Installation
- Governor Spring Removal
- Start Spring Removal
- Idle Limit And Fuel Limit Adjustment
- Exhaust Manifold Removal And Installation
- Valve Cover Removal And Installation
- Rocker Arm Removal And Installation
- Push Rod Removal And Installation
- Tappet Removal And Installation
- Water Flange Removal And Installation
- Cylinder Head Removal
- Cylinder Head Installation
- Checking Piston Top Clearance
- Cylinder Head Disassembly
- Cylinder Head Assembly
- Servicing The Cylinder Head
- Combustion Chamber Removal And Installation
- Idler Gear Removal And Installation
- Camshaft Removal And Installation
- Injection Pump Shaft Removal And Installation
- Oil Pan Removal And Installation
- Governor Shaft Removal And Installation
- Governor Fork Lever Removal And Installation
- Piston Removal And Installation
- Checking The Piston And Connecting Rod
- Connecting Rod Alignment
- Piston Ring Gap
- Piston Ring Installation
- Connecting Rod Installation
- Checking Engine Cylinder Bore
- Crankshaft Removal And Installation
- Checking Crankshaft Journal And Block Bearing
- Checking The Crankshaft Journal And Main Bearing
- Connecting Rod Journal
- Checking The End Play Of The Crankshaft
- Crankshaft Alignment
- Engine Timing Installation
- Idler Gear And Crankshaft
- Idler Gear And Camshaft Gear
- Idler Gear And Injection Pump Shaft Gear
- Injection Pump Shaft And Governor Shaft Gear
SPECIFICATIONS
LOADER SPECIFICATIONS41 topics
- Dimensions
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Drive System
- Capacities
- Tires
- Floor Pressure
- ENGINE SPECIFICATIONS
- Engine
- Fuel Injector Nozzles
- Fuel Injection Pump
- Cylinder Head
- Valves
- Valve Springs
- Rocker Arms
- Camshaft
- Cylinders
- Piston Rings
- Pistons
- Crankshaft
- Oil Pump
- Thermostat
- Bolt Torques
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-Ring Face Seal Connection
- Straight Thread O-Ring Fitting
- Tubelines And Hoses
- Flare Fitting
- O-Ring Flare Fitting
- Port Seal Fitting
- HYDRAULIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalents
- U.S. To Metric Conversion
Inside this manual
Real pages from this service manual (372 pages). Open the sample pages (PDF, 366 KB)
- Diagram, page 222: ELECTRICAL SYSTEM INFORMATION (CONT’D)
- Troubleshooting, page 272: TROUBLESHOOTING (CONT’D)
- Specifications, page 347: LOADER SPECIFICATIONS
- Foldout diagram, page 219: BATTERY FEED 1000-1999 RED, RED/WHT, RNG
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 463 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6903711_8_07$69.89
Added to your cart. View cart
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 372 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).