Bobcat 863 Turbo, 863 Turbo High Flow Skid Steer Loader Service Manual
963 pages · Publication 6900942_2_06
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- Models
- 863 Turbo, 863 Turbo High Flow
- Serial coverage
- SN 514440001 & above, SN 514540001 & above, SN 514640001 & above
- Manual type
- Service Manual
- Pages
- 963
- Publication
- 6900942_2_06
- Condition
- Brand new
What's inside
From the manual's own table of contents: 21 sections, 674 entries. See sample pages (PDF, 486 KB)
MAINTENANCE SAFETY
ALPHABETICAL INDEX
FOREWORD7 topics
- SAFETY INSTRUCTIONS
- Fire Prevention
- SERIAL NUMBER LOCATIONS
- Loader Serial Number
- Engine Serial Number
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
LIFTING AND BLOCKING THE LOADER52 topics
- Procedure
- LIFT ARM SUPPORT DEVICE
- Engaging The Lift Arm Support Device
- Disengaging The Lift Arm Support Device
- OPERATOR CAB
- Raising The Operator Cab
- Lowering The Operator Cab
- Emergency Exit
- TRANSPORTING THE LOADER
- Procedure
- Adjusting The Bumper
- TOWING THE LOADER
- Procedure For Non-Two-Speeds
- REMOTE START
- Procedure For Loader Without, Attachments Control Harness
- Procedure For Loader With, Attachments Control Harness
- Procedure
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Element
- ENGINE COOLING SYSTEM
- Cleaning The Cooling System
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- Fuel Lift Pump Strainer
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Replacing Oil And Filter
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Replacing The Hydraulic/Hydrostatic Fluid
- Replacing Hydraulic Fluid And Case Drain Filters
- Breather Cap
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking And Adding Oil
- Replacing The Oil
- FAN GEAR BOX
- Checking And Adding Oil
- BOB-TACH
- Inspection And Maintenance
- POWER BOB-TACH (OPTION)
- Inspection And Maintenance
- LUBRICATING THE LOADER
- Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Tire Mounting
HYDRAULIC SYSTEM
HYDRAULIC/HYDROSTATIC SCHEMATICS147 topics
- HYDRAULIC SYSTEM INFORMATION
- Tighten Procedures
- Troubleshooting Chart
- CYLINDER (LIFT)
- Checking
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (TILT)
- Checking
- Removal And Installation
- Rod End Seal
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (POWER BOB-TACH)
- Checking
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- MAIN RELIEF VALVE (FOOT CONTROL)
- Checking The Main Relief Valve At Front Auxiliary Hydraulics
- Checking The Main Relief Valve Without Front Auxiliaries
- Removal And Installation
- Adjustment
- HYDRAULIC CONTROL VALVE (FOOT CONTROL)
- Removal And Installation (S/N 514447863 & Below)
- Removal And Installation (S/N 514447864 & Above)
- BICS™ Valve, Removal And Installation
- BICS™ Valve, Lift arm By-Pass Orifice Disassembly And Assembly
- BICS™ Valve, Check Valve Disassembly And Assembly (S/N 514450007 & Below)
- BICS™ Valve, Check Valve Disassembly And Assembly (514450007 & Above)
- BICS™ Valve, Lock Valve Disassembly And Assembly
- BICS™ Valve, Solenoid Disassembly And Assembly
- BICS™ Valve, Solenoid Testing
- Identification Chart
- Load Check Valve
- Main Relief Valve
- Port Relief Valve, Tilt Spool
- Port Relief Valve, Lift Spool
- Anti-Cavitation Valve/Port Relief Valve, Tilt Spool
- Anti-Cavitation Valve, Lift Spool
- Rubber Boot
- Lift And Tilt Block
- Lift Spool And Detent
- Tilt Spool Removal And Installation
- Auxiliary Spool Removal And Installation
- Auxiliary Plug Removal And Installation
- Auxiliary Electric Solenoid Disassembly
- Port Relief-Auxiliary Section Disassembly
- Cleaning And Inspection
- HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS)
- Description
- Actuator Removal And Installation (In Loader)
- Removal & Installation (S/N 514447863 & Below)
- Removal And Installation (S/N 514447864 & Above)
- Actuator Removal And Installation (Out Of Loader)
- BICS™ Valve Removal And Installation
- BICS™ Valve Lift Arm By-Pass Orifice Removal And Installation
- BICS™ Valve Check Valve Removal And Installation
- BICS™ Valve Lock Valve Removal And Installation
- BICS™ Valve Removal Solenoid And Installation
- BICS™ Valve Solenoid Testing
- Identification Chart
- Lift Base End Restrictor
- Load Check Valve
- Main Relief Valve
- Port Relief Valve(s)
- Anti-Cavitation Valve/Port Relief Valve
- Anti-Cavitation Valve
- Lift Spool Removal And Installation
- Tilt Spool Removal And Installation
- Lift And Tilt Spool Disassembly And Assembly
- Auxiliary Spool Removal And Installation
- Auxiliary Electric Solenoid Disassembly And Assembly
- Port-Auxiliary Section Disassembly
- Cleaning And Inspection
- LIFT ARM BY-PASS CONTROL VALVE
- Inspecting
- Additional Inspection For Loaders With ACS
- Removal And Installation
- Disassembly And Assembly
- HYDRAULIC PUMP (ALUMINUM) (S/N 514449259 & BELOW)
- Checking The Output Of The Pump
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- HYDRAULIC PUMP (ALUMINUM HI FLOW) (S/N 514449483 & Below)
- Checking The Output Of The High Flow Pump
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- HYDRAULIC PUMP (CAST IRON) (S/N 514449260 & ABOVE)
- Check The Output Of The Hydraulic Pump Without Power Bob-Tach
- Check The Output Of The Hydraulic Pump With Power Bob-Tach
- Removal And Installation
- Identification
- Disassembly And Assembly
- Check The Output Of The Hydraulic Pump Without Power Bob-Tach
- Check The Output Of The Hydraulic Pump With Power Bob-Tach
- Removal And Installation
- Identification
- Disassembly And Assembly
- HYDRAULIC PUMP (CAST IRON HI FLOW) (514450846 & aBOVE)
- Hydraulic Pump Test
- Inline Hydraulic Pump Test (Standard)
- Inline Hydraulic Pump Test (High Flow)
- High Flow Relief Adjustment Procedure
- High Flow Relief Valve Removal and Installation
- Removal And Installation
- Identification
- Disassembly And Assembly
- HYDRAULIC/HYDROSTATIC FILTER
- Housing Removal And Installation
- HYDRAULIC FLUID RESERVOIR
- Draining The Fluid Reservoir
- Removal And Installation
- Hydraulic Fluid Screen
- BUCKET POSITION VALVE
- Solenoid Removal And Installation
- Solenoid Testing
- Removal And Installation
- Disassembly And Assembly
- SELECT VALVE
- Checking The High Flow Pump Relief Valve (S/N 514450945 & Below)
- Removal And Installation
- Disassembly And Assembly
- REAR AUXILIARY DIVERTER VALVE
- Disassembly
- Inspection
- Solenoid Testing
- Assembly
- POWER BOB-TACH BLOCK (6676547-ALUMINUM)
- Removal And Installation
- Disassembly And Assembly
- POWER BOB-TACH BLOCK (6678554-CAST IRON)
- Removal And Installation
- Disassembly And Assembly
- FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
- Removal And Installation (514449564 & Above)
- Disassembly And Assembly (518916011 & Above)
HYDROSTATIC SYSTEM
HYDROSTATIC SYSTEM INFORMATION37 topics
- Troubleshooting Chart
- Replentishing The Valve Function
- HYDROSTATIC MOTOR
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- Carrier Removal And Installation
- Carrier Parts Identification
- Carrier Disassembly
- Carrier Assembly
- HYDROSTATIC MOTOR (TWO-SPEED)
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- CHARGE PRESSURE
- Hydrostatic Charge Pressure Sender Removal And Installation
- HYDROSTATIC PUMP
- Replenishing/High Pressure Relief Valve
- Charge Pressure Relief Valve
- Removal And Installation
- Parts Identification (Right Half)
- Parts Identification (Left Half)
- Hydraulic Pump Removal & Installation
- Disassembly
- Assembly
- DRIVE BELT
- Shield Removal And Installation
- Adjustment
- Replacement
- Tensioner Pulley Removal And Installation
- Tensioner Pulley Tension Spring
- OIL COOLER
- Removal And Installation With STC (Seal Tight Connector)
DRIVE SYSTEM
BRAKE14 topics
- Pedal Removal And Installation
- Pedal Disassembly And Assembly
- Disc Removal And Installation
- Block Removal And Installation
- Block Disassembly And Assembly
- Block Removal And Installation
- Block Disassembly And Assembly
- DRIVE COMPONENTS
- Axle Seal Removal And Installation
- Axle, Sprocket And Bearings Removal And Installation
- Drive Chain Removal And Installation
- CHAINCASE
- Front Chaincase Cover Removal And Installation
- Rear Chaincase Cover Removal And Installation
MAIN FRAME
SEAT BAR84 topics
- Removal And Installation
- Assembling Components
- Compression Spring Assembly And Assembly
- Gas Cylinder Removal And Installation
- Gas Cylinder Bracket Disassembly And Assembly
- Removal And Installation
- OPERATOR SEAT
- Removal And Installation
- Seat Belt Removal And Installation
- OPERATOR SEAT (SUSPENSION)
- Removal And Installation
- Slide Rail Removal And Installation
- Cushion Removal And Installation
- Back Removal And Installation
- Shock Removal And Installation
- Removal And Installation
- Bob-Tach Lever And Wedge
- Bob-Tach Stops
- Pivot Pin Bushing And Seal Replacement
- POWER BOB-TACH
- Removal And Installation
- Power Bob-Tach Lever And Wedge
- Pivot Pin Bushing And Seal Replacement
- LIFT ARMS
- Removal And Installation
- REAR GRILL
- Removal And Installation
- REAR DOOR
- Removal And Installation (S/N 514449208 & Below)
- Adjusting The Rear Door Latch (S/N 514449208 & Below)
- Striker Removal And Installation (S/N 514449209 & Above)
- Adjusting The Striker (S/N 514449209 & Above)
- Latch Removal And Installation (S/N 514449209 & Above)
- FUEL TANK
- Removal And Installation
- Fuel Level Sender
- CONTROL PEDALS
- Removal And Installation
- Pedal Adjustment
- Crossbar Linkage Removal And Installation
- Lift Foot Pedal Linkage Removal And Installation
- Tilt Foot Pedal Linkage Removal And Installation
- CONTROL PEDALS (ACS)
- Foot Sensor Removal And Installation
- Foot Pedal Removal And Installation
- Foot Pedal Linkage Disassembly And Assembly
- CONTROL PANEL
- Removal And Installation
- CONTROL HANDLE
- Lever Removal And Installation
- Lever Disassembly And Assembly
- Linkage Removal And Installation
- Linkage Neutral Adjustment
- CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC)
- Components Identification
- Trouble shooting Guide
- Parts Identification
- AHC Controller Removal And Installation
- Handle Control Unit Connector
- Control Handle Removal And Installation
- Actuators Disassembly And Assembly
- CONTROL HANDLE (ADVANCED HAND CONTROL) (AHC) (W/PUSH BUTTON FLOAT)
- Components Identification
- Trouble shooting Guide
- Controller Connector and Wire Identification
- AHC Controller Removal And Installation
- Handle Sensor Removal And Installation
- Handle Sensor Connector
- Control Handle Removal And Installation
- Actuators Disassembly And Assembly
- CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) ADVANCED HAND CONTROL
- Components Identification
- Handle Sensor Removal And Installation
- Control Handle Removal And Installation
- Control Handle Disassembly and Assembly
- Control Lever Removal And Installation
- Control Lever Boot
- CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL
- Components Identification
- Handle Sensor Removal And Installation
- Control Handle Removal And Installation
- Control Handle Disassembly and Assembly
- Control Lever Removal And Installation
- Control Lever Boot
ELECTRICAL SYSTEM & ANALYSIS
ELECTRICAL SCHEMATICS138 topics
- ELECTRICAL SYSTEM INFORMATION
- Troubleshooting Chart
- Description
- Fuse Location
- Relay Switches Location
- Solenoid Test
- BATTERY
- Removal And Installation
- Servicing The Electrical System
- Using A Booster Battery (Jump Starting)
- ALTERNATOR (55 AMP)
- Alternator Output Test
- Rectifier (Diode) Test
- Alternator Regulator Test
- Removal And Installation
- Disassembly
- Stator Continuity Test
- Stator Ground Test
- Rotor Continuity Test
- Rotor Ground Test
- Rectifier Continuity (Diode) Test
- Assembly
- ALTERNATOR (90 AMP)
- Adjusting The Alternator Belt
- Alternator Identification
- Charging System Check
- Alternator Voltage Test
- Low Voltage Test
- High Voltage Test
- Removal And Installation
- Rectifier Continuity (Diode) Test
- Alternator Regulator Test
- Disassembly
- Stator Continuity Test
- Stator Ground Test
- Rotor Continuity Test
- Rotor Ground Test
- Assembly
- STARTER (NIPPONDENSO)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- External Pinion
- Inspection And Repair
- No Load Test
- STARTER (VALEO)
- Checking
- Removal And Installation
- Parts Identification
- Disassembly and Assembly
- Inspection And Repair
- No Load Test
- INSTRUMENT PANEL
- Left Panel
- Right Panel - Standard Instrument Panel (With Key Switch)
- Right Panel - (Deluxe) (With Keyless Start)
- Right Panel Setup Display Options (Deluxe)
- Deluxe Panel Setup
- Passwords
- Changing The Password
- Option And Field Accessory Panels
- Standard Panel Removal And Installation (Right Side)
- Deluxe Panel Removal And Installation (Right Side)
- Standard & Deluxe Panel Removal And Installation (Left Side)
- LIGHTS
- Front Removal And Installation
- Rear Removal And Installation
- BOBCAT CONTROLLER
- Identification Chart (S/N 514450763 & Below)
- Identification Chart (S/N 514450764 & Above)
- Removal And Installation
- DELUXE INSTRUMENTATION SERVICE CODES
- BICS™ SYSTEM
- Inspecting The BICS™ Controller (Engine STOPPED - Key ON)
- Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)
- Inspecting The Seat Bar Sensor (Engine RUNNING)
- Inspecting The Traction Lock (Engine RUNNING)
- Inspecting The Lift Arm By-Pass Control
- Additional Inspection For Loaders With Advanced Hand Controls
- Troubleshooting Chart
- Troubleshooting Guide
- SEAT BAR SENSOR
- Troubleshooting Chart
- Test
- Removal And Installation
- BICS™ Circuit Test
- TRACTION LOCK
- Troubleshooting Chart
- Removal And Installation (Single Speed)
- Description Of The Control System (Two-Speed)
- Inspecting The Control System (Two-Speed)
- ADVANCED HAND CONTROL SYSTEM (AHC)
- Components Identification
- Trouble shooting Guide
- Parts Identification
- AHC Controller Removal And Installation
- Handle Control Unit Connector
- Switch Handle Removal And Installation
- Actuators Disassembly And Assembly
- ADVANCED HAND CONTROL SYSTEM (AHC) (W/ PUSH BUTTON FLOAT)
- Components Identification
- Trouble shooting Guide
- Controller Connector and Wire Identification
- AHC Controller Removal And Installation
- Handle Control Unit Removal And Installation
- Handle Control Unit Connector
- Switch Handle Removal And Installation
- Actuators Disassembly And Assembly
- ADVANCED CONTROL SYSTEM (ACS) ADVANCED HAND CONTROL
- Components Identification
- Troubleshooting Guide
- Controller, Connector And Wire Identification
- ACS Controller Removal And Installation
- Handle Sensor Connector
- Switch Handle Removal
- Switch Handle Installation
- Actuators Disassembly and Assembly
- ADVANCED CONTROL SYSTEM (ACS) SELECTABLE HAND/FOOT CONTROL
- Components Identification
- Troubleshooting Guide
- Controller, Connector And Wire Identification
- ACS Controller Removal And Installation
- Handle Sensor Connector
- Switch Handle Removal
- Switch Handle Installation
- Actuators Disassembly and Assembly
- Handle Lock Solenoid Removal And Installation
- Handle Lock Solenoid Disassembly And Assembly
- Handle Lock Solenoid Connector
- Calibration Of The ACS System
- Switchable Hand/Foot Controls Calibration Procedure
- Hand Controls Only Calibration Procedure
- Foot Sensor Disassembly And Assembly
- Foot Sensor Connector
- Foot Lock Solenoid Removal And Installation
- Foot Lock Solenoid Connector
- ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
- Controls Identification Chart
ENGINE SERVICE
TROUBLESHOOTING73 topics
- Chart
- ENGINE SPEED CONTROL
- Removal And Installation
- Speed Control Cable
- Speed Control Linkage
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Housing Removal And Installation
- RADIATOR
- Oil Cooler Removal And Installation
- COOLING FAN
- Drive Tension Pulley Removal And Installation
- Gearbox/Blower Housing Removal And Installation
- Blower Removal And Installation
- Gearbox Parts Identification
- Gearbox Disassembly
- Gearbox Assembly
- Gearbox, Checking Backlash
- ENGINE COMPONENTS AND TESTS
- Engine Compression, Checking
- Glow Plug, Checking
- Fuel Shut-Off Solenoid, Checking
- Fuel Shut-Off Solenoid Removal and Installation
- Fuel Injection Pump Removal
- Fuel Injection Pump Timing
- Fuel Injection Pump Installation
- Fuel Injector Removal and Installation
- Fuel Injector, Checking
- Fuel Injector Disassembly
- Fuel Injector Assembly
- Timing Belt Inspection
- Timing Belt Removal
- Timing Belt Installation
- Timing Belt, Replacement In the Loader
- Valve Clearance Adjustment
- Valve Timing, Checking
- Thermostat, Oil Pressure Control Valves And Heater Connections
- ENGINE AND ENGINE MOUNTS
- Removal And Installation
- Engine Mount Replacement
- FLYWHEEL AND HOUSING
- Flywheel Removal And Installation
- Ring Gear Removal And Installation
- Flywheel Housing Removal And Installation
- RPM SENSOR
- Adjustment
- RECONDITIONING THE ENGINE
- Deutz Engine Tools Identification Chart
- Disassembly
- Assembly
- Cylinder, Checking
- Camshaft Bearing, Checking
- Camshaft Bearing, Removal And Installation
- Control Rod Guide Bushing Removal
- Control Rod Guide Bushing Installation
- Rear Cover Seal Removal And Installation
- Crankshaft, Checking
- Connecting Rod, Checking
- Piston, Checking
- Piston Pin, Checking
- Piston Rings Installation
- Piston Installation On the Connecting Rod
- Cylinder Head Disassembly
- Valves, Checking
- Valve Seats, Checking
- Valve Spring, Checking
- Cylinder Head Assembly
- Rocker Arm and Bracket, Checking
- Front Cover Disassembly
- Front Cover Assembly
- Turbo Charger Removal and Installation
- Crankshaft Gear Mounting Bolt Torque Procedure
HEATING, VENTILATION, AIR CONDITIONING
AIR CONDITIONING SYSTEM FLOW62 topics
- Principals
- Chart
- COMPONENTS
- Identification
- SAFETY
- Safety Equipment
- REGULAR MAINTENANCE
- Cleaning The Condenser
- Compressor Drive Belt Inspection
- Filter Elements Removal And Installation
- BASIC TROUBLESHOOTING
- Cleaning The A/C Evaporator Coil & Heater Coil
- Checking The Electrical System
- Compressor Drive Belt Inspection
- Engine Coolant By-Passing The Heater Valve
- Heater Valve Not Opening Or Closing
- Poor A/C Performance
- GENERAL AIR CONDITIONING SERVICE GUIDELINES
- Compressor Oil
- Compressor Oil Check
- Component Replacement And Refrigeration Leaks
- SYSTEM TROUBLESHOOTING CHART
- Gauge Pressure Related Troubleshooting
- Troubleshooting Tree
- TEMPERATURE/PRESSURE
- Chart
- AIR CONDITIONING SERVICE
- Chart
- SYSTEM CHARGING AND RECLAMATION
- Reclamation Procedure
- Charging Procedure With A Manifold Gauge Set
- Charging Procedure
- COMPRESSOR
- Removal And Installation
- Compressor Clutch Disassembly
- CONDENSER
- Removal And Installation
- RECEIVER/DRIER
- Removal And Installation
- PRESSURE RELIEF VALVE
- Removal And Installation
- PRESSURE SWITCH
- Removal And Installation
- EVAPORATOR/HEATER UNIT
- Removal And Installation
- Disassembly And Assembly
- THERMOSTAT
- Removal And Installation
- EXPANSION VALVE
- Removal And Installation
- EVAPORATOR
- Removal And Installation
- HEATER COIL
- Removal And Installation With A/C
- Removal And Installation Without A/C
- HEATER/AC FAN
- Removal And Installation
- Disassmbly And Assembly
- Wire Connector Removal And Installation
- HEATER VALVE
- Removal and Installation
- Disassembly And Assembly
SPECIFICATIONS
LOADER SPECIFICATIONS39 topics
- Loader Dimensions
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Drive System
- Capacities
- Tires
- ENGINE SPECIFICATIONS
- General
- Fuel System
- Valve and Valve Guide and Seat Insert
- Piston and Rings
- Connecting Rod
- Cylinder Head and Block
- Crankshaft and Main Bearings
- Camshaft and Bearings
- Oil Pump
- LOADER TORQUE
- Specifications
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-ring Face Seal Connection
- Straight Thread O-ring Fitting
- Tubelines And Hoses
- Flare Fitting
- O-ring Flare Fitting
- Port Seal Fitting
- HYDRAULIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Revision No: 863-5
- Revision No: 863-6
- Revision No: 863-7
- Revision No: 863-8
- Revision No: 863-9
Inside this manual
Real pages from this service manual (963 pages). Open the sample pages (PDF, 485 KB)
- Diagram, page 475: REAR DOOR
- Troubleshooting, page 867: SYSTEM TROUBLESHOOTING CHART (CONT'D)
- Specifications, page 923: LOADER SPECIFICATIONS (CONT’D)
- Foldout diagram, page 547: SEAT BAR
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 863 Turbo, 863 Turbo High Flow are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6900942_2_06$99.97
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Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 963 pages
Quantity one is the manual described above.
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