Bobcat MT52, MT55 Mini Track Loader Service Manual

Name: Bobcat MT52, MT55 Mini Track Loader Service Manual
Brand: MidWestTech
SKU: 6986859_3_11
Price: 69.73 USD
Availability: InStock

403 pages · Publication 6986859_3_11

$69.73

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Models: MT52, MT55
Serial coverage: SN A3WR11001 & above, SN A3WT11001 & above, SN A3WS11001 & above, SN A3WU11001 & above
Manual type: Service Manual
Pages: 403
Publication: 6986859_3_11
Condition: Brand new

Bobcat MT52, MT55 Mini Track Loader Service Manual, publication 6986859_3_11

What's inside

From the manual's own table of contents: 18 sections, 355 entries. See sample pages (PDF, 354 KB)

Search the contents

MAINTENANCE SAFETY

FOREWORD55 topics

SAFETY INSTRUCTIONS
FIRE PREVENTION
Maintenance
- Operation
- Electrical
- Hydraulic System
- Fueling
- Starting
- Spark Arrestor Exhaust System
- Welding And Grinding
- Fire Extinguishers
SERIAL NUMBER LOCATION
Loader Serial Number
- Engine Serial Number
DELIVERY REPORT
MINI LOADER IDENTIFICATION
SAFETY & MAINTENANCE
LIFTING AND BLOCKING THE LOADER
- Procedure
- LIFT ARM SUPPORT DEVICE
- Installing
- TRANSPORTING MINI LOADER ON A TRAILER
- Loading And Unloading
- TOWING THE MINI LOADER
- Procedure
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Elements
- ENGINE COOLING SYSTEM
- Cleaning
- FUEL SYSTEM
- Fuel Specifications
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- HYDRAULIC / HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- BOB-TACH
- Inspection And Maintenance
- LUBRICATION THE MINI LOADER
- Lubrication Locations
- SPARK ARRESTER MUFFLER
- Cleaning Procedure
- PIVOT PINS
- Inspection And Maintenance
- REVERSE STOP PANEL
- Inspection
- LIFT AND TILT FUNCTION LOCKOUTS
- Inspection
- LIFT ARM BYPASS CONTROL
- Operation
- NEUTRAL START INTERLOCKS
- Inspecting Traction Drive Interlock
- AUXILIARY HYDRAULIC CONTROL SYSTEM
- Inspecting The Continuous Flow Shutoff Lever

HYDRAULIC SYSTEM

HYDRAULIC / HYDROSTATIC SCHEMATICS42 topics

HYDRAULIC SYSTEM INFORMATION
Glossary Of Hydraulic / Hydrostatic Symbols
- Troubleshooting
CYLINDER (LIFT)
Testing
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
CYLINDER (TILT)
- Testing
- Removal And Installation
- Rod End Pivot Pin Bushing And Seal Removal And Installation
- Parts Identification
- Disassembly And Assembly
MAIN RELIEF VALVE
Description
- Testing
- Removal And Installation
PORT RELIEF VALVES
Testing (Lift)
- Removal And Installation (Lift)
- Testing (Tilt)
- Removal And Installation (Tilt)
HYDRAULIC CONTROL VALVE
- Description
- Removal And Installation
- Identification Chart
- Disassembly And Assembly
HYDRAULIC PUMP
Direct Pump Testing
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
HYDRAULIC / HYDROSTATIC FILTER
- Description
- Housing Removal And Installation
HYDRAULIC FLUID RESERVOIR
- Description
- Removal And Installation
OIL COOLER
- Description
- Removal And Installation

HYDROSTATIC SYSTEM

HYDROSTATIC SYSTEM INFORMATION34 topics

Troubleshooting
- Description
HYDROSTATIC MOTOR
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
CHARGE PRESSURE
- Description
- Testing
- Sender Removal And Installation
- Replacing Poppet Assembly
HYDROSTATIC PUMP
- Description
- Removal And Installation
- Replenishing / High Pressure Relief Valve Removal And Installation
- Parts Identification
- Disassembly
- Assembly
DRIVE BELT
- Description
- Shield Removal And Installation
- Adjusting
- Alignment
- Belt Removal And Installation
- Tensioner Pulley Removal And Installation
HYDROSTATIC CONTROLS
Steering Control Panel Removal And Installation
- Steering Control Panel Disassembly And Assembly
- Steering Shaft Assembly Removal And Installation
- Steering Linkage Adjustment
- Adjusting Reverse Speed Control

DRIVE SYSTEM

PARKING BRAKE22 topics

Description
- Handle Removal And Installation
- Cable Removal And Installation
- Cable Adjustment
- Linkage Assembly Removal And Assembly
- Brake Pin Lubrication
TRACK CARRIAGE COMPONENTS
- Description
- Checking Tension
- Adjusting Tension
- Track Removal And Installation
- Idler (Front) Removal And Installation
- Idler (Front) Disassembly And Assembly
- Idler (Rear) Removal And Installation
- Idler (Rear) Parts Identification
- Idler (Rear) Disassembly And Assembly
- Tensioner Disassembly And Assembly
- Roller Removal And Installation
- Roller Parts Identification
- Roller Disassembly And Assembly
- Carriage Removal And Installation
- Track Damage Identification

MAINFRAME

BOB-TACH38 topics

Removal And Installation
- Seal Removal And Installation
- Lever And Wedge Disassembly And Assembly
LIFT ARMS
- Removal And Installation
REAR DOOR
- Removal And Installation
- Rear Door Panel Removal And Installation
- Striker Removal And Installation
- Striker (Adjusting)
- Latch Removal And Installation
- Bumper (Adjusting)
FUEL TANK
- Removal And Installation
- Fuel Level Sender Removal And Installation
INSTRUMENT PANEL
- Removal And Installation
GRAB BAR
- Removal And Installation
HOOD
- Removal And Installation
- Disassembly And Assembly
- Latch Removal And Installation
- Striker (Adjusting)
REVERSE STOP PANEL
- Description
- Inspecting Function
- Removal And Installation
- Reverse Stop Mechanism Removal And Installation
- Reverse Stop Mechanism Disassembly And Assembly
BOTTOM ACCESS PANEL
- Removal And Installation
RIDE-ON PLATFORM (HINGED)
- Removal And Installation
- Tire Removal And Installation
- Caster With Bushing Removal And Installation
- Caster With Bearings Removal And Installation
- Caster With Bearings Disassembly And Assembly

ELECTRICAL SYSTEM & ANALYSIS

ELECTRICAL SCHEMATICS39 topics

ELECTRICAL SYSTEM INFORMATION
Glossary Of Electrical Symbols
- Description
- Troubleshooting
- Fuse And Relay Location / Identification
- Solenoid Testing
BATTERY
- Removal And Installation
- Servicing
- Using A Booster Battery (Jump Starting)
ALTERNATOR
Belt Adjustment
- Belt Replacement
- Description
- Alternator Output Test
- Full Field Test
- Alternator Voltage Testing
- Removal And Installation
- Parts Identification
STARTER
- Testing
- Removal And Installation
- Parts Identification
Component Removal And Installation
LIGHTS
- Removal And Installation
NEUTRAL START SENSOR
- Description
- Removal And Installation
- Sensor Activation Adjustment
- Sensor Activation Bolt Removal
CONTINUOUS FLOW SHUTOFF SWITCH
- Removal And Installation
- Testing
ELECTRICAL / HYDRAULIC CONTROLS
Identification Chart
ELECTRIC COOLING FAN
- Description
- Removal And Installation

ENGINE SERVICE

ENGINE INFORMATION72 topics

Description
- Specifications (Kubota D722-EB)
- Specifications (Kubota D902-EB)
- Torque Values
- Troubleshooting
- Engine Removal And Installation
- Engine Mount Replacement
- Compression - Checking
ENGINE SPEED CONTROL
- Removal And Installation
- Disassembly And Assembly
- Cable Removal And Installation
MUFFLER
- Removal And Installation
AIR CLEANER
Housing Removal And Installation
ENGINE COOLING SYSTEM
Radiator Removal And Installation
- Fan Blade Removal And Installation
- Water Pump Removal And Installation
- Water Pump Disassembly And Assembly
- Thermostat Housing Removal And Installation
LUBRICATION SYSTEM
Oil Pan Removal And Installation
- Oil Pump Removal And Installation
- Oil Pump Inspection
- Engine Oil Pressure - Testing
FUEL SYSTEM
Fuel Camshaft Removal And Installation
- Fuel Camshaft Governor Disassembly And Assembly
- Fuel Shutoff Solenoid - Checking
- Fuel Injection Pump Removal And Installation
- Fuel Injection Pump - Timing
- Fuel Injector Removal And Installation
- Fuel Injector Nozzle Pressure - Checking
- Nozzle Spray Condition
- Valve Seat Tightness
CYLINDER HEAD
Glow Plugs - Testing
- Glow Plugs Removal And Installation
- Valve Clearance Adjustment
- Valve Timing - Checking
- Cylinder Head Removal And Installation
- Cylinder Head Disassembly And Assembly
- Cylinder Head - Servicing
- Cylinder Head Top Clearance
- Valve Guide - Checking
- Reconditioning The Valve And Valve Seat
- Valve Spring
- Valve Tappets
- Rocker Arm And Shaft - Checking
CRANKSHAFT AND PISTONS
Piston And Connecting Rod Removal And Installation
- Piston And Connecting Rod - Servicing
- Cylinder Bore - Checking
- Connecting Rod Alignment
- Crankshaft Gear Removal And Installation
- Crankshaft And Bearings Removal And Installation
- Crankshaft And Bearings - Servicing
CAMSHAFT AND TIMING GEARS
Timing Gearcase Cover Removal And Installation
- Timing Gears Backlash - Checking
- Idler Gear And Shaft Removal And Installation
- Camshaft - Servicing
- Idler Gear And Shaft Servicing
HYDRAULIC GEAR PUMP MOUNTING BRACKET
- Removal And Installation
- Hydraulic Gear Pump Coupler Removal And Installation
FLYWHEEL AND ENGINE MOUNTING BRACKET
Flywheel Removal And Installation
- Ring Gear Removal And Installation
- Engine Mounting Bracket Removal And Installation

SPECIFICATIONS

(MT52) MINI LOADER SPECIFICATIONS35 topics

Machine Dimensions
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Drive System
- Capacities
- Tracks
- Ground Pressure
(MT55) MINI LOADER SPECIFICATIONS
- Machine Dimensions
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Drive System
- Capacities
- Tracks
- Ground Pressure
TORQUE SPECIFICATIONS FOR BOLTS
Torque For General SAE Bolts
- Torque For General Metric Bolts
HYDRAULIC CONNECTION SPECIFICATIONS
O-ring Face Seal Connection
- Straight Thread O-ring Fitting
- Tubelines And Hoses
- Flare Fitting
- Port Seal Fitting
HYDRAULIC FLUID SPECIFICATIONS
Specifications
CONVERSIONS
Decimal And Millimeter Equivalent Chart
- U.S. To Metric Conversion Chart

ALPHABETICAL INDEX

SERVICE MANUAL REVISION

Inside this manual

Real pages from this service manual (403 pages). Open the sample pages (PDF, 354 KB)

Sample pages from the Bobcat MT52, MT55 Mini Track Loader Service Manual: Diagram, Repair procedure, Specifications, Foldout diagram

Diagram, page 157: CHARGE PRESSURE
Repair procedure, page 229: LIFT ARMS
Specifications, page 295: ENGINE INFORMATION (CONT’D)
Foldout diagram

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

Your model

This manual: Service Manual 6986859_3_11$69.73

Operator's manuals

Operation & Maintenance Manual 6902524 · 92 pagesCovers MT52Serial: 523611001 & Above; 523711001 & Above$69.61Details

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Operation & Maintenance Manual 6986856 · 116 pagesCovers MT52Serial: A3WR11001 & Above; A3WS11001 & Above$69.59Details

Parts manuals

Parts Manual 6902706Covers MT52Serial: SEE DESCRIPTION$69.89Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 403 pages

Quantity one is the manual described above.

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