Bobcat S150 Turbo, S160 Turbo Skid Steer Loader Service Manual
929 pages · Publication 6902730_2_06
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- Models
- S150 Turbo, S160 Turbo
- Serial coverage
- SN 526611001 & above, SN 526711001 & above, SN 526811001 & above, SN 526911001 & above
- Manual type
- Service Manual
- Pages
- 929
- Publication
- 6902730_2_06
- Condition
- Brand new
What's inside
From the manual's own table of contents: 21 sections, 210 entries. See sample pages (PDF, 470 KB)
FOREWORD6 topics
- SAFETY INSTRUCTIONS
- Fire Prevention
- SERIAL NUMBER LOCATIONS
- Loader Serial Number
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
LIFTING AND BLOCKING THE LOADER32 topics
- Procedure
- LIFT ARM SUPPORT DEVICE
- Installing Lift Arm Support Device
- OPERATOR CAB
- Description
- TRANSPORTING THE BOBCAT LOADER
- TOWING THE LOADER
- REMOTE START
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Checking
- ENGINE COOLING SYSTEM
- Cleaning The Cooling System
- FUEL SYSTEM
- Fuel Specifications
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking And Adding Oil
- FAN GEARBOX
- Checking And Maintaining
- BOB-TACH
- Inspection And Maintenance
- POWER BOB-TACH (OPTION)
- LUBRICATION OF THE BOBCAT LOADER
- TIRE MAINTENANCE
- Wheel Nuts
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
HYDRAULIC/HYDROSTATIC SCHEMATICS30 topics
- HYDRAULIC SYSTEM INFORMATION
- Tighten Procedures
- CYLINDER (LIFT)
- CYLINDER (TILT)
- CYLINDER (POWER BOB-TACH)
- MAIN RELIEF VALVE
- HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (Foot control)
- Identification
- HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (ADVANCED CONTROL SYSTEM) (ACS)
- HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (FOOT CONTROL)
- HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (ADVANCED CONTROL SYSTEM) (ACS)
- LIFT ARM BY-PASS CONTROL VALVE
- Inspecting
- HYDRAULIC PUMP
- Check The Output Of The Hydraulic Pump Without Power Bob-Tach
- HYDRAULIC PUMP (HIGH FLOW)
- HYDRAULIC PUMP (SJC)
- Test The Output Of The Hydraulic Auxiliary Pump
- HYDRAULIC PUMP (HIGH FLOW) (SJC)
- HYDRAULIC/HYDROSTATIC FILTER HOUSING
- Removal And Installation
- HYDRAULIC FLUID RESERVOIR
- Fluid Removal
- BUCKET POSITION VALVE
- Solenoid Removal And Installation
- HIGH FLOW VALVE
- Checking The High Flow Relief Valve
- REAR AUXILIARY DIVERTER VALVE
- POWER BOB-TACH BLOCK
- FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
HYDROSTATIC SYSTEM INFORMATION13 topics
- Troubleshooting Chart
- HYDROSTATIC MOTOR
- HYDROSTATIC MOTOR CARRIER
- Shaft Seal Replacement
- HYDROSTATIC MOTOR CARRIER (SJC)
- CHARGE PRESSURE
- Sender Removal And Installation (Non SJC Machines)
- HYDROSTATIC PUMP
- Replenishing/High Pressure Relief Valve
- HYDROSTATIC PUMP (SJC)
- DRIVE BELT
- Shield Removal And Installation
- OIL COOLER
BRAKE4 topics
- Disk Removal And Installation
- DRIVE COMPONENTS
- Axle Seal Removal And Installation
- CHAINCASE
SEAT BAR20 topics
- Gas Cylinder Removal And Installation
- OPERATOR SEAT
- OPERATOR SEAT (SUSPENSION)
- POWER BOB-TACH
- LIFT ARMS
- REAR GRILL
- REAR DOOR
- FUEL TANK
- CONTROL PEDALS
- CONTROL PEDALS (ACS)
- Foot Sensor Removal And Installation
- CONTROL PANEL (NON-ADJUSTABLE PINTLES)
- CONTROL PANEL (ADJUSTABLE PINTLES)
- CONTROL PANEL (sjc)
- CONTROL HANDLE
- Control Lever Removal And Installation
- CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL
- Components Identification
- CONTROL HANDLE (SJC)
- Joystick Testing (Right & Left)
ELECTRICAL SCHEMATICS28 topics
- ELECTRICAL SYSTEM INFORMATION
- BATTERY
- ALTERNATOR
- Adjusting The Alternator Belt
- STARTER
- INSTRUMENT PANEL
- Left Panel
- LIGHTS
- Front Removal And Installation
- BOBCAT CONTROLLER
- Identification Chart
- CONTROLLER (SELECTABLE JOYSTICK CONTROL) (SJC)
- DIAGNOSTICS SERVICE CODES
- Display
- BICS™ SYSTEM
- Inspecting The BICS™ Controller (Engine STOPPED - Key ON)
- SEAT BAR SENSOR
- TRACTION LOCK
- ADVANCED CONTROL SYSTEM (ACS)
- ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
- Controls Identification Chart
- ELECTRICAL/HYDRAULIC CONTROLS REFERENCE (selectable JOYstick control) (sjc)
- FLYWHEEL RPM SENSOR
- Adjustment
- SERVICE PC (LAPTOP COMPUTER)
- Connecting The Service PC To Remote Start Tool
- CALIBRATION
- SPEED SENSOR
TROUBLESHOOTING14 topics
- ENGINE SPEED CONTROL
- MUFFLER
- AIR CLEANER
- RADIATOR
- COOLING FAN
- Drive Tension Pulley Removal And Installation
- ENGINE COMPONENTS AND TESTING
- Compression Checking
- ENGINE
- FLYWHEEL AND HOUSING
- Flywheel Removal And Installation
- RECONDITIONING THE ENGINE-V2203-M-DI AND V2003-M-DI-T (TURBO)
- Cylinder Head Removal And Installation
- TURBOCHARGER
AIR CONDITIONING SYSTEM FLOW30 topics
- Principals
- COMPONENTS
- Pressure Switch: The pressure switch (Item 1) [Figure 80-20-11] will disengage the compressor clutch at high pressure re
- SAFETY
- Safety Equipment
- REGULAR MAINTENANCE
- Filter Elements Removal And Installation
- BASIC TROUBLESHOOTING
- Poor A/C Performance
- GENERAL AIR CONDITIONING SERVICE GUIDELINES
- Compressor Oil
- SYSTEM TROUBLESHOOTING CHART
- Gauge Pressure Related Troubleshooting
- TEMPERATURE/PRESSURE
- AIR CONDITIONING SERVICE
- SYSTEM CHARGING AND RECLAMATION
- Reclamation Procedure
- COMPRESSOR
- CONDENSER
- RECEIVER/DRIER
- PRESSURE RELIEF VALVE
- PRESSURE SWITCH
- EVAPORATOR/HEATER UNIT
- THERMOSTAT
- EXPANSION VALVE
- EVAPORATOR
- HEATER COIL
- Removal And Installation With A/C
- HEATER/AC FAN
- HEATER VALVE
LOADER SPECIFICATIONS12 topics
- Machine Dimensions
- ENGINE SPECIFICATIONS-KUBOTA V2203-M-DI
- Fuel Injection Nozzles
- ENGINE SPECIFICATIONS - KUBOTA V2003-M-DI-T (TURBO)
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-ring Face Seal Connection
- HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalents
Inside this manual
Real pages from this service manual (929 pages). Open the sample pages (PDF, 469 KB)
- Troubleshooting, page 586: ELECTRICAL SYSTEM INFORMATION (CONT’D)
- Diagram, page 670: ADVANCED CONTROL SYSTEM (ACS) (CONT'D)
- Specifications, page 894: LOADER SPECIFICATIONS
- Foldout diagram, page 581: SHUTOFF
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the S160 Turbo are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 929 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).