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Bobcat T35100, T35100L, T35100SL, T35120L, T35120SL Telehandler Service Manual

1,028 pages · Publication 4852240_EN_09_06

$109.77
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Models
T35100, T35100L, T35100SL, T35120L, T35120SL
Serial coverage
T35100SN 366611001 & above, T35100LSN 366311001& above, T35100SLSN 366211001& above, T35120LSN 362711001 & above, SN 363711001 & above, T35120SLSN 362611001 & above, SN 363811001 & above
Manual type
Service Manual
Pages
1,028
Publication
4852240_EN_09_06
Condition
Brand new
Bobcat T35100, T35100L, T35100SL, T35120L, T35120SL Telehandler Service Manual, publication 4852240_EN_09_06

What's inside

From the manual's own table of contents: 28 sections, 243 entries. See sample pages (PDF, 465 KB)

ALPHABETICAL INDEX
ALPHABETICAL INDEX (CONT’D)
FOReWORD II13 topics
  • SAFETY INSTRUCTIONS V
  • Serial Number LocationS VII
  • Delivery Report VII
  • Identification of the telescopic handler VIII
  • SAFETY AND MAINTENANCE 10-01
  • HYDRAULIC SYSTEM 20-01
  • HYDROSTATIC SYSTEM 30-01
  • DRIVE SYSTEM 40-01
  • MAIN FRAME 50-01
  • ELECTRICAL SYSTEM AND ANALYSIS 60-01
  • ENGINE SERVICE 70-01
  • HEATING, VENTILATION, AIR CONDITIONING 80-01
  • SPECIFICATIONS SPEC-01
FOReWORD
This manual is for the Bobcat Telescopic Handler mechanic. It provides necessary servicing and adjustment procedures for62 topics
  • A general inspection of the following items must be made after the Telescopic Handler has had service or repair
  • SAFETY INSTRUCTIONS
  • Before Operation
  • SAFETY INSTRUCTIONS (CONT’D)
  • Safe Operation Is The Operator’s Responsibility
    • Safe Operation Needs A Qualified Operator
    • A Qualified Operator Must Do The Following
  • Serial Number LocationS
  • Telescopic Handler Serial Number
    • Figure 1
    • Engine Serial Number
    • Figure 2
    • Other Serial Numbers
    • Delivery Report
    • Figure 3
    • Identification of the telescopic handler
  • SAFETY AND MAINTENANCE
  • AIR CLEANER SERVICE 10-60-1
    • Replacing Filter Element 10-60-1
    • OPTIONAL APPROVED BOOM STOP 10-150-1
    • Installing The Approved Boom Stop 10-150-1
    • Checking Oil Level (Front Differential) 10-110-2
    • Checking Oil Level (Front Differential) 10-111-2
    • CHAIN CHECKING AND ADJUSTING PROCEDURE 10-160-1
    • Checking/Adjustment Procedure 10-160-1
    • ENGINE COOLING SYSTEM 10-70-1
    • Checking The Coolant Level 10-70-1
    • Opening And Closing The Engine Cover 10-160-1
    • ENGINE LUBRICATION SYSTEM 10-90-1
    • Checking Engine Oil 10-90-1
    • Filling The Fuel Tank 10-80-1
  • SAFETY AND MAINTENANCE (Cont’d)
  • HYDRAULIC/HYDROSTATIC SYSTEM 10-100-1
    • Checking And Adding Fluid 10-100-1
    • LIFTING AND BLOCKING THE Telescopic Handler 10-10-1
    • Lubricate the attachment frame (See “SERVICE SCHEDULE” on page 10-50-1.) 10-120-5
    • OPERATOR CAB 10-20-1
    • SERVICE SCHEDULE 10-50-1
    • TIRE MAINTENANCE 10-130-1
    • TOWING THE Telescopic Handler 10-40-1
    • Preparing for towing 10-40-1
    • TRANSPORTING THE Telescopic Handler 10-30-1
  • LIFTING AND BLOCKING THE Telescopic Handler
    • TOWING THE Telescopic Handler
    • Preparing for towing
  • TOWING THE Telescopic Handler (CONT’d)
    • As the machine’s handbrake is tightened by lack of pressure, this operation involves releasing the brake mechanically
    • As the machine’s brakes are tightened by lack of hydraulic pressure (= handbraked position), this operation involves rel
  • Towing the Telescopic Handler
    • Tow the Telescopic Handler at slow speed
    • SERVICE SCHEDULE
    • Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. T
  • ENGINE LUBRICATION SYSTEM (CONT’D)
    • HYDRAULIC/HYDROSTATIC SYSTEM
  • HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D)
    • LUBRICATION (CONT’D)
    • ATTACHMENT FRAME
    • TIRE MAINTENANCE
  • EXTENSION CYLINDER (Cont'd)
    • TILT CYLINDER
    • TILT CYLINDER (CONT’D)
  • TILT CYLINDER (Cont'd)
Parts Identification
special tools
MAIN RELIEF VALVE34 topics
  • MAIN RELIEF VALVE (CONT’D)
  • QUICK TACH CYLINDER (Cont'd)
    • FRAME LEVELING CYLINDER
    • FRAME LEVELING CYLINDER (CONT’D)
  • FAN MOTOR (CONT’D)
  • JOYSTICK
  • JOYSTICK (CONT’D)
  • PARKING BRAKE
  • PARKING BRAKE (CONT’D)
    • Cylinder Ref. 2 to 14
    • Screw Torque: 20 Nm
    • Bush
    • Grease nipple
    • Inner ring
    • Cylinder
    • Grease nipple
    • Cylinder head Torque: 450-500 Nm
    • Valve Torque: 45-50 Nm
    • Valve
    • Seals kit
    • STABILIZER CYLINDER
    • STABILIZER CONTROL VALVE
  • HYDROSTATIC DRIVE MOTOR (Cont'd)
    • Parts Identification
  • Parts Identification (Cont’d)
    • HYDROSTATIC DRIVE MOTOR (Cont'd)
    • HYDROSTATIC PUMP
    • HYDROSTATIC PUMP (CONT’D)
  • HYDROSTATIC PUMP (Cont'd)
    • Parts Identification
    • Parts Identification (Cont’d)
    • CUSTOMER PACKING LIST
    • HYDROSTATIC PUMP (CONT’D)
    • Planetary Carrier Parts Identification
Wheel Hub Parts Identification2 topics
  • Steering Knuckle Parts Identification
    • Axle Housing/Drive Axle Parts Identification
Brake Group Parts Identification
Differential Parts Identification
Pinion Group Parts Identification5 topics
  • Planetary Carrier Parts Identification
    • Steering Knuckle Parts Identification
    • Axle Housing/Drive Axle Parts Identification
  • General Information
    • Planetary Carrier Parts Identification
Planetary Carrier Disassembly1 topic
  • Steering Knuckle and Drive Axle Parts Identification
Steering Knuckle Disassembly
Drive Axle Disassembly
Brake system Identification
Brake System Disassembly
Differential Disassembly
Bevel pinion Parts Identification
Bevel Pinion Disassembly
Bevel Pinion Assembly
Differential assembly1 topic
  • Setting Ring And Pinion Backlash
Brake System Assembly
Drive Axle Assembly
Show all 28 sections
Steering Knuckle Assembly
Planetary carrier Assembly24 topics
  • General Information
    • Planetary Carrier Parts Identification
    • Steering Knuckle Disassembly
    • Differential Disassembly
    • Bevel pinion Disassembly
    • Bevel pinion Assembly
    • Differential assembly
    • Steering Knuckle Assembly
    • Planetary Carrier Assembly
  • Special tools
    • DRIVESHAFT
  • END BOOM (CONT’D)
  • END BOOM
  • WEAR PADS (FRONT)
  • WEAR PADS (FRONT) (CONT’D)
  • QUICK TACH
    • FENDER
  • BOOM TRAY
  • boom tray (CONt’D)
  • INTERMEDIATE BOOM
    • INTERMEDIATE BOOM (CONT’D)
    • CHAIN CHECKING AND ADJUSTING PROCEDURE
    • Retract Chains Tightness
    • STABILIZER FRAME
ELECTRICAL SYSTEM INFORMATION (CONT’D)1 topic
  • Fuses, Diodes & Relays
ELECTRICAL SYSTEM (CONT’D)72 topics
  • ELECTRICAL SYSTEM INFORMATION (CONT’D)
  • STARTER
  • STARTER (CONT’D)
  • SWITCH PANEL
  • Switch PANEL (CONT’D)
  • L.H. control panel plate
  • R.H. control panel plate
  • Screw
  • Instrument panel
  • Bezel
  • Switch, beacon light
  • Warning Switch
  • Heating Control Valve
  • Fan Speed Switch
  • Bezel For outer left and right positions
  • Bezel For middle positions
  • Trailer turn indicator
  • Steering mode indicator
  • Steering mode switch
  • Lever Switch
  • Switch, head lamp
  • Working light switch
  • Fog light switch
  • Blank Plug
  • Switch, rear wiper/washer
  • Switch, roof wiper (Option)
  • Switch, transmission mode
  • Locking switch
  • Switch, aux. hydr
  • Ignition Switch
  • Set of keys (ignition)
  • Knob
  • Set of keys
  • Stability indicator and wire harness
  • Washer
  • Support for frame leveling knob
  • Switch (proportional)
  • Spacer
  • Plate
  • PEDAL ASSEMBLY
  • PEDAL ASSEMBLY (CONT’D)
    • INCHING SWITCH
    • FRAME LEVEL SPEED SWITCH
  • FRAME LEVEL SPEED SWITCH (CONT’D)
    • Longitudinal Stability Indicator Calibration
    • MUFFLER
  • REGULAR MAINTENANCE (Cont'd)
    • Cleaning The Condenser
    • Telescopic Handler SPECIFICATIONS
    • All dimensions are shown in millimetres. Respective metric dimensions are given in millimeters enclosed by parentheses
    • Telescopic Handler SPECIFICATIONS (CONT’D)
    • *Rated Load Capacity can change depending on which approved attachment is used
    • Travel Speed
    • Low Range
    • High Range
    • Telescopic Handler SPECIFICATIONS (CONT’D)
    • Optional Tires
    • BFGOODRICH 400/70x20 (4.1 bar front/rear)
    • Type
    • Fuel Tank
    • Hyd./Hydros. System
    • EQUIVIS ZS 46
    • Eng. Cooling System
    • Engine Oil Change w/Filter
    • See oil chart
    • Front Axle
    • Rear Axle
    • Front Reduction Gearbox
    • Planetary Carrier
    • Engine driven, 25 GPM (95 L/min)
    • Auxiliary Flow
    • Full compliment of instrumentation for engine, hydraulic and machine functions

Inside this manual

Real pages from this service manual (1,028 pages). Open the sample pages (PDF, 464 KB)

Sample pages from the Bobcat T35100, T35100L, T35100SL, T35120L, T35120SL Telehandler Service Manual: Specifications, Diagram, Troubleshooting
  • Specifications, page 44: AXLES (FRONT AND REAR) (For S/N 366211001 and
  • Diagram, page 224: STEERING MODE VALVE BLOCK (CONT'D)
  • Troubleshooting, page 959: BASIC TROUBLESHOOTING (CONT'D)

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 4852240_EN_09_06$109.77
Other manuals for the T35100SL

Operator's manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,028 pages

Quantity one is the manual described above.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Bobcat T35100, T35100S, T35100L, T35100SL, T35120L, T35120SLService Manual · 6986766_11_07 · $99.77Bobcat T35120SL MPService Manual · 6986767_EN_08_08 · $89.67

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).