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Case 327B, 330B Articulated Truck Service Manual

1,278 pages · Publication 84187913

$129.85
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Models
327B, 330B
Manual type
Service Manual
Pages
1,278
Publication
84187913
Condition
Brand new
Case 327B, 330B Articulated Truck Service Manual, publication 84187913

What's inside

From the manual's own table of contents: 6 sections, 514 entries. See sample pages (PDF, 613 KB)

For the personnel and vehicle safety, read carefully the SAFETY INSTRUCTIONS contained in this handbook205 topics
  • CONDITIONS OF USE
  • INTRODUCTION
  • INFORMATION ON THIS HANDBOOK
  • Definitions
  • Symbols
  • Purpose of this handbook
  • To whom this manual is addressed
  • Safekeeping of this handbook
  • Updates to this handbook
  • Units of measure
  • SCHEDULED USE
  • VEHICLE OPERATORS
  • WASTE DISPOSAL
  • SCRAPPING THE VEHICLE
  • MANUFACTURER
  • Warranty conditions
  • Liability
  • SERVICE
  • After sales service
  • Spare parts
  • SAFETY INSTRUCTIONS
  • Safety information and symbols
  • General instructions
  • PREVENTING FIRES
  • ROLLOVER ACCIDENTS
  • Prevention
  • What to do if the vehicle rolls over
  • Structure of the cab
  • INSTRUCTIONS FOR USE
  • Starting and stopping
  • Driving the vehicle
  • Working the vehicle
  • Towing the vehicle
  • Replacing a wheel
  • MAINTENANCE
  • General
  • Power supply disconnection
  • Safety locks
  • Preventing injuries
  • Preventing intoxication and contamination
  • Preventing burns and electrocution
  • VEHICLE COMPOSITION
  • DIMENSIONS (Empty Vehicle)
  • DIMENSIONS WITH BODY RAISED
  • WEIGHTS
  • CENTER OF GRAVITY (Horizontal Position)
  • PERFORMANCE
  • PERFORMANCE ALIGNMENT CHART
  • Using the alignment chart
  • MAIN TECHNICAL SPECIFICATIONS
  • Chassis number
  • PIN plate of the manufacturer
  • MAIN GROUPS
  • Chassis
  • Engine
  • Automatic transmission
  • Drive axles
  • Front axle
  • Intermediate and rear axles
  • Dumper cylinder (two)
  • Steering cylinder (two)
  • Suspension cylinders
  • Hydraulic system pump
  • (wet brake version)
  • Dumping valve
  • Steering valve
  • Front drive axle
  • Intermediate and rear drive axles
  • Suspension
  • Brakes
  • Wheels and tires
  • Hydraulic system
  • Pneumatic system
  • Electrical system
  • Drive cab
  • Body
  • LIST OF BULBS
  • CAPACITIES
  • TIRE PRESSURE TABLE
  • COOLANT
  • WINDSCREEN WASHER FLUID
  • BATTERY ELECTROLYTE DENSITY TABLE
  • TIGHTENING TORQUE
  • PLATES APPLIED TO THE VEHICLE
  • EUROPEAN VERSION
  • INSIDE ENGINE HOOD PLATE
  • INSIDE CAB PLATE
  • USA VERSION
  • STANDARD TIGHTENING TORQUES
  • MEASURES (International System)
  • Brake cooling system (only wet brakes version)
  • MULTIPLEX SYSTEM FAULT CODES
  • ENGINE FAULT CODES
  • ENGINE CONTROL FAULT CODES LIST
  • TRANSMISSION FAULT CODES
  • SYSTEM FAILURE CODES LIST
  • WALK AROUND
  • ELECTRONIC SYSTEM CONTROL
  • Electrical and electronic components
  • Component location on engine right---hand side
  • Component location on engine left---hand side
  • FEEDING
  • FUEL SUPPLY DIAGRAM
  • Fuel pump
  • Injector---pump
  • Pumping element
  • Nozzle
  • Solenoid valve
  • ENGINE AIR INTAKE SYSTEM
  • VARIABLE GEOMETRY TURBINE (VGT)
  • HOLSET HY55V (Variable Geometry Turbine)
  • ACTUATOR ADJUSTMENT
  • Operating principle
  • VGT Electromagnetic Valve
  • ENGINE EXHAUST SYSTEM
  • ENGINE BRAKE
  • VALVES (“MILLER” Cycle)
  • COOLING
  • Water pump
  • ENGINE COOLING SYSTEM
  • Engine cooling system general diagram
  • Main circuit engine cooling circuit
  • Thermostat operation --- engine cooling system
  • LUBRICATION
  • Lubrication system outline
  • Lubrication system outline --- Detail A
  • Oil pump
  • Overpressure valve
  • Oil pressure control valve
  • Heat exchanger
  • By---pass valve
  • Thermostatic valve
  • Engine oil filters
  • TECHNICAL SPECIFICATION
  • GENERAL CHARACTERISTICS
  • ASSEMBLY CLEARANCE DATA
  • TIGHTENING TORQUES
  • ENGINE BLOCK FASTENING SCREWS
  • Engine Support and Brackets
  • TOOLS
  • TROUBLESHOOTING BY SYMPTOMS
  • Engine oil change
  • Engine oil filter change
  • Engine oil vapour filter change
  • Accessory drive belts
  • Fuel circuit bleeding
  • Fuel filter change
  • cleaning
  • ENGINE REMOVAL--REPLACEMENT
  • Removal
  • Replacement
  • Checks and tests
  • COUPLING JOINT
  • DESCRIPTION
  • Automatic transmission --- Section
  • Identification plate
  • TRANSMISSION SPEED SENSORS
  • Speed sensor location
  • Speed sensor setting
  • FUNDAMENTAL COMPONENTS
  • Torque converter
  • Lock---up clutch
  • Clutches
  • Hydrodynamic brake (retarder)
  • Central differential lock
  • OPERATION
  • 1st forward gear: ratio 1:5.350
  • 2nd forward gear: ratio 1:3.446
  • 3rd forward gear: ratio 1:2.207
  • 4th forward gear: ratio 1:1.421
  • 5th forward gear: ratio 1:0.970
  • 6th forward gear: ratio 1:0.625
  • 1st reverse gear: ratio 1:5.350
  • 2nd reverse gear: ratio 1: 2.207
  • 3rd reverse gear: ratio 1:0.970
  • HYDRAULIC CIRCUIT
  • External pipe arrangement view
  • DIAGRAM
  • measuring points
  • Electro---hydraulic unit
  • RETARDER
  • WITHOUT RETARDER
  • TECHNICAL DATA
  • SYSTEM COMPONENTS
  • Key (figure on next page)
  • Connectors key
  • components
  • Oil level check
  • Breather
  • Oil change
  • Oil filter change
  • AEB procedure
  • Display – meaning of AEB procedure messages
  • PROCEDURE
  • Pipe connector for pressure test
  • Pressure test points
  • Pressure reading
  • AUTOMATIC TRANSMISSION GEARBOX
  • INSPECTION
  • Preliminary operations
  • HYDRAULIC CONTROL UNIT
  • Refit
  • LOCK--UP CLUTCH VALVE (WK)
  • Removal and disassembly
  • Assembly and refit
FRONT AXLE - DISC BRAKES18 topics
  • Transmission unit
  • First reduction: bevel gear pair
  • Second reduction: hub and epicyclic train
  • Brake pad
  • SPECIFICATIONS AND DATA
  • Brake disc and caliper
  • Splitter unit and bevel gear pair (first reduction)
  • Hub and epicyclic gear (second reduction)
  • DIAGNOSTICS
  • Axle
  • Replacement of the brake pads
  • Breaking---in of the pads
  • Axle oil level check
  • Check transmission oil level
  • Oil replacement
  • REMOVAL--REFIT
  • REATTACHMENT
  • Detachment
FRONT AXLE - WET BRAKES4 topics
  • Braking assembly
  • Brake system fittings
  • Operating brake unit
  • EQUIPMENT
INTERMEDIATE AXLE - DISC BRAKES24 topics
  • Tandem transfer case
  • Checking oil level
  • Changing the oil
  • INTERMEDIATE AXLE REMOVAL--REFIT
  • EPICYCLIC REDUCER OVERHAUL
  • Disassembly
  • Inspection of the dismantled parts
  • Reassembly
  • thread---stops application and bearings scheme
  • DIFFERENTIAL OVERHAUL
  • Inspection of the disassembled parts
  • and bearings scheme
  • Complete limited---skid differential assembly
  • Crown wheel and bearings assembly
  • spacer (S1) thickness
  • Check of the pinion---crown wheel clearance
  • engagement impression area
  • Idle gear bearing preload determination
  • Pinion bearing preload determination
  • Idle gear and pinion assembly
  • Differential bearing preload determination
  • Coutershaft assembly
  • BRAKE CALIPER OVERHAUL
  • BRAKE DISC OVERHAUL
INTERMEDIATE AXLE - WET BRAKES9 topics
  • Brake disassembly
  • application and bearings scheme
  • Oil---wet brake assembly
  • Brake actuation circuit seal inspection
  • Piston actuation travel inspection
  • Planet---wheel holding plate assembly
  • Brake unit and hub assembly
  • OVERHAUL
  • impression area
REAR AXLE248 topics
  • Inlet flange
  • SPECIFICATION AND DATA
  • Bevel gear (first reduction)
  • REAR AXLE REMOVAL--REFIT
  • spacer S2 and bearing assembly
  • Pinion assembly
  • Front suspension
  • Hydro---pneumatic cylinder --- description
  • Hydro---pneumatic cylinder --- section
  • Hydro---pneumatic cylinder --- view
  • Rear suspension
  • Front suspension cylinder inflating device
  • Equipment connection diagram
  • Checking suspension cylinder height
  • Checking suspension element pressure
  • Inflating the suspension elements
  • Deflating the suspension element pressure
  • Changing the suspension fluid element
  • REMOVAL--REPLACEMENT
  • FRONT BALL JOINT REMOVAL
  • Refitting
  • REAR SUSPENSION CENTRAL BUSHINGS
  • REAR SUSPENSION STABILIZER BARS
  • REAR SUSPENSION BUSHINGS
  • COUPLING
  • SUSPENSION CYLINDER OVERHAUL
  • Assembly
  • WHEELS
  • TIRE PRESSURE TABLE - 327B
  • TIRE PRESSURE TABLE - 330B
  • REPLACING A COMPLETE WHEEL
  • Fitting
  • TIRE--RIM DISASSEMBLY--ASSEMBLY
  • Cleaning of the wheel parts
  • General diagram
  • General diagram --- Vehicles with wet brakes
  • POINTS
  • Vehicles with disc brakes
  • disk brakes
  • Vehicles with wet brakes
  • with wet brakes
  • Main pump
  • Pump (for brake cooling group)
  • Emergency steering pump
  • Dumping distributor
  • Back---pressure valve
  • Cartridge filters
  • STEERING AND DUMPING SYSTEM
  • Main components
  • Function
  • Steering --- dumping hydraulic system --- key
  • system
  • Steering---dumping system layout
  • HYDRAULIC DIAGRAM
  • Steering---dumping hydraulic system
  • valve block
  • Steering---dumping system hydraulic diagram
  • Dumping system fluid flow --- ascent
  • Dumping system fluid flow --- descent
  • to left)
  • TOPOGRAPHICAL DIAGRAMS
  • Topographic diagram of the front main frame
  • Rear chassis diagram
  • A. OIL TANK
  • B. STEERING/DUMPING DISTRIBUTOR
  • (CHECK VALVE)
  • EMERGENCY STEERING GROUP
  • D. COUNTERBALANCE VALVE
  • E. MAIN PUMP
  • F. EMERGENCY STEERING PUMP
  • G. POWER STEERING
  • H. HEAT EXCHANGER
  • L. DUMPING CYLINDER
  • M. STEERING CYLINDER
  • N. REAR CHASSIS CONNECTOR PLATE
  • Checking fitting and pipe tightness
  • Changing the fluid
  • Replacing pressurised filter
  • Cleaning the (suction) filter
  • PROCEDURES
  • Hydraulic system air bleeding
  • engine off
  • pressures check
  • Prescribed pressure values
  • Dumping and steering valves
  • wheel)
  • MULTIPLEX SYSTEM OVERVIEW
  • Conventional control
  • MULTIPLEX system
  • CAN LINE
  • Static efficiency tests
  • Measurement values
  • MULTIPLEX SYSTEM GENERAL DIAGRAM
  • BULKHEAD CONNECTORS
  • Location
  • PIN---OUT
  • INTERFACE CONNECTOR
  • connector PIN OUT, cable side
  • DIAGNOSTIC CONNECTOR PIN--OUT
  • CAN OPEN LINE
  • CAN OPEN line block diagram
  • CAN OPEN LINE -- DISC BRAKES VERSION
  • Wiring diagram
  • Component location
  • CAN OPEN LINE -- WET BRAKES VERSION
  • BODY COMPUTER SYSTEM COMPONENTS
  • CLUSTER
  • CLUSTER connectors
  • CLUSTER control unit PIN OUT --- connector K1
  • CLUSTER control unit PIN OUT --- connector K2
  • I/O MODE
  • I/O MODE connectors
  • I/O MODE control unit PIN---OUT --- connector
  • MIDAC
  • MIDAC control unit PIN---OUT
  • LOCATION OF SENSORS AND ACTUATORS
  • CAN J1939 LINE
  • CAN J1939 line circuit diagram
  • EDC ENGINE CONTROL UNIT
  • EDC engine control unit PIN---OUT
  • A” Electro---injectors connector
  • Color legend
  • B” chassis connector
  • C” sensors connector
  • TRANSMISSION CONTROL UNIT (TCU)
  • TCU identification plate
  • Transmission control unit pin---out
  • ELECTRICAL SUPPLY
  • Batteries
  • GROUND POINTS
  • CONTROL UNIT
  • RELAYS AND FUSES
  • Relays
  • Relays, resistors and diodes supplementary
  • Optional equipment fuses (breakdown)
  • Fuse overview
  • Supplementary fuses
  • Fusebox component wiring
  • TOPOGRAPHIC DIAGRAMS
  • (WET BRAKES VERSION)
  • Braking system
  • Services system
  • GENERATION COMPONENTS
  • Disk brake version
  • Wet oil brakes version
  • Pneumatic system pressures table
  • PNEUMO--HYDRAULIC BRAKING SYSTEM
  • wet oil brakes
  • DIAGRAMS -- DISC BRAKE VERSION
  • Pneumatic braking system layout
  • A. APU + LIMITING VALVE
  • B. CONNECTION PLATE ON OIL RESERVOIR
  • C. FRONT BRAKE AIR RESERVOIR
  • CONVERTER
  • E. CAB CONNECTION PLATE
  • SHUT--OFF
  • G. BRAKE PEDAL DISTRIBUTOR
  • H PARKING BRAKE CONTROL
  • REAR CHASSIS
  • L. PARKING BRAKE ACTUATOR
  • N. REAR BRAKE AIR RESERVOIR
  • DIAGRAMS -- OIL BATH BRAKE VERSION
  • SERVICES PNEUMATIC SYSTEM
  • Pneumatic services diagram
  • DIAGRAMS
  • Pneumatic service system layout
  • APU (Key)
  • PRESSURE LIMITING VALVE
  • F. PARKING BRAKE AIR RESERVOIR
  • G. RETARDER ACTUATOR
  • H. CENTRAL SPLITTER LOCK ACTUATOR
  • DESCRIPTION OF MAIN COMPONENTS
  • MANUAL GREASING
  • Lubrication system checks
  • Lay-out system
  • AUTOMATIC GREASE SYSTEM
  • CALIBRATE GREASING
  • CALIB. TIME GREASING
  • Lay-out system --- front chassis
  • Lay-out system --- rear chassis
  • Restoring grease dispenser functionality
  • control unit after disassembly/draining
  • Repair of the lubrication system piping
  • DISTRIBUTION DIVIDER
  • Quantity of lubricant supplied (A)
  • Indicators (B)
  • AIR--CONDITIONING SYSTEM
  • Functional principle
  • Functional outline
  • Component layout
  • Climate control system
  • Climate control system air vents
  • Fan not working
  • Fan works but with poor air---flow
  • Normal function but poor air cooling
  • poorly
  • Diagnosis by pressure measurement
  • Low pressure circuit --- insufficient pressure
  • Low pressure circuit --- excessive pressure
  • High pressure circuit --- insufficient pressure
  • High pressure circuit --- excessive pressure
  • System charge check
  • Cleaning/replacing passenger air cleaner
  • Cleaning condenser
  • GENERAL SERVICING
  • Usable fluids
  • Draining R134a fluid
  • Works on system piping
  • Compressor lubricant
  • RECOVERY STATION
  • CONTROL PANEL
  • CHARGE CYLINDER AND OIL TANK
  • SAFETY STANDARDS
  • OPERATIONS FLOW DIAGRAM
  • SYSTEM ON VEHICLE
  • CREATING VACUUM IN SYSTEM
  • RESTORING SYSTEM OIL
  • REFRIGERANT
  • CHECKING SYSTEM PRESSURES
  • STATION FROM SYSTEM
  • SYSTEMS WITH HFC R134a
  • ENGINE HOOD TIPPING HYDRAULIC SYSTEM
  • CAB TIPPING HYDRAULIC SYSTEM
  • Cab tipping hydraulic system diagram
  • CAB REMOVAL--REPLACEMENT
  • BODY ELEMENT REMOVAL--REFITTING
  • ENGINE HOOD TIPPING CYLINDER
  • CAB TILTING CYLINDER
  • HOOD
  • Bonnet position adjustment
  • LOWER COVERS
  • SIDE COVERS
  • SIDE PANELS
  • Front chassis
  • Articulation joint
  • Joint
  • Dismantling
  • Articulation ball joint pre---load adjustment
  • TESTS AND CHECKS
  • Chassis lateral bending check
  • Finding chassis bending up and down
  • Vertical bending admitted: b=1 mm (0.04 in)
  • Finding chassis twist
  • REPAIR OPERATIONS
  • Precautions
  • Straightening the chassis
  • BODY DETACHMENT--REATTACHMENT
  • sensors

Inside this manual

Real pages from this service manual (1,278 pages). Open the sample pages (PDF, 612 KB)

Sample pages from the Case 327B, 330B Articulated Truck Service Manual: Troubleshooting, Specifications, Diagram, Foldout diagram
  • Troubleshooting, page 187: FAILURE CODES
  • Specifications, page 605: INTERMEDIATE AXLE - DISC BRAKES
  • Diagram, page 1,118: PNEUMATIC SYSTEM
  • Foldout diagram, page 1,104: ELECTRICAL SYSTEM

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 327B are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 84187913$129.85
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Operator's manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,278 pages

Quantity one is the manual described above.

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