Case 9010 Excavator Service Manual
535 pages · Publication 7-44660
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- Models
- 9010
- Manual type
- Service Manual
- Pages
- 535
- Publication
- 7-44660
- Condition
- Brand new
What's inside
From the manual's own table of contents: 2 sections, 226 entries. See sample pages (PDF, 530 KB)
General123 topics
- TORQUE SPECIFICATIONS - DECIMAL HARDWARE
- TORQUE SPECIFICATIONS - METRIC HARDWARE
- TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITIINGS
- TORQUE SPECIFICATIONS - O-RING FACE SEAL FITIINGS
- Feet
- metres
- CAPACITIES AND LUBRICANT SPECIFICATIONS
- HYDRAULIC OIL CHART
- ENGINE LUBRICATION
- Engine Oil Selection
- Oil ViscositylTemperature Ranges
- DIESEL FUEL
- Fuel Storage
- SPECIFICATIONS
- SPECIAL TOOLS
- ENGINE
- Removal
- Installation
- RUN-IN INSTRUCTIONS
- Crankshaft
- Cylinder Block
- Cylinder Head
- Service Cylinder Sleeve
- Piston
- Piston Pin
- Piston Rings
- Lifters
- Connecting Rod
- Crankshaft
- Camshaft
- Turbocharger
- Gear Train
- Rocker Arm Assembly
- Intake Valve
- Exhaust Valve
- Valve Springs
- Valve Seat Installation Dimensions
- SPECIAL TORQUES
- IDENTIFICATION MARKS
- CYLINDER HEAD REMOVAL
- CYLINDER HEAD DiSASSEMBLy
- mm Replacement Valve Guides
- INSPECTION OF THE VALVES AND VALVE SEATS
- VALVE SEAT INSTALLATION
- REFACING INTAKE AND EXHAUST VALVES AND VALVE SEATS
- CYLINDER HEAD INSTALLATION
- LOCATING TOP CENTER
- ADJUSTING THE ROCKER ARM TO VALVE CLEARANCE
- THERMOSTAT SERViCE
- Special Torques
- SPECIAL TOOLS
- FRONT OIL SEAL AND WEAR SLEEVE INSTALLATION
- REAR OIL SEAL AND WEAR SLEEVE INSTALLATION
- Checking and Resurfacing the Cylinder Block
- Reconditioning the Cylinder Block for Sleeves
- PISTON AND CONNECTING ROD DISASSEMBLY AND INSPECTION
- PISTON AND CONNECTING ROD ASSEMBLY AND INSTALLATION
- REPLACEMENT OF THE MAIN BEARINGS WITHOUT REMOVING THE CRANKSHAFT
- CRANKSHAFT AND MAIN BEARINGS
- CRANKSHAFT GEAR REMOVAL
- CRANKSHAFT INSPECTION
- Grinding a Crankshaft
- Crankshaft Rehardening
- CRANKSHAFT INSTALLATION
- Disassembly and Assembly
- OIL PRESSURE RELIEF VALVE
- Removal and Installation
- New Engine at Low or 800 rpm
- at High Idle or 2400 rpm
- Used Engine Low Idle (minimum)
- High Idle (minimum)
- Oil Pump Idler Gear to Crankshaft Gear Backlash
- Oil Pump Rotor Clearance
- Free Length
- Outside Diameter
- Compress to 44.98 mm
- Compress to 39.98 mm
- Outside Diameter
- Compress to 44.5 mm
- Compress to 41.25 mm
- SAFETY RULES
- Inspection
- Disassembly
- Inspection After Disassembly
- Assembly
- GENERAL INFORMATION
- OPERATING PROCEDURES
- Locating Faulty Injectors at the Fuel Pump
- Locating Faulty Injectors at the Cylinder Head
- FUEL INJECTOR .TESTER
- Nozzle Tester Preparation
- TESTING INJECTORS
- Checking Opening Pressure
- Checking Seat Leakage
- Spray Pattern
- Cleaning and Inspection
- Assembly
- Adjustments
- TROUBLESHOOTING GUIDE
- Installation
- INJECTION PUMP TIMING
- Removal and Disassembly
- Assembly and Installation
- Injection Pump Mounting Bolts
- Injection Pump Nut
- Fuel Line Inlet Bolt
- Fuel Shut-off Solenoid
- Leak Off Fitting
- Injection Pump Lock Bolt, Lock Position
- Injection Pump Lock Bolt, Unlock Position
- TROUBLESHOOTING EXAMPLE
- ALPHABETICAL INDEX
- TROUBLESHOOTING
- Electrolyte Level
- Inspecting and Cleaning a Battery
- Visual Checks
- Specific Gravity Check
- Capacity (Load) Test
- CHARGING THE BATIERY
- CHARGING GUIDE FOR MAINTENANCE FREE BATIERIES
- CHARGING GUIDE FOR OTHER THAN MAINTENANCE FREE BATIERIES
- PREPARING A DRY CHARGED BATIERY FOR USE
- BOOSTER BATIERY CONNECTIONS
Section4 topics
- Systems Display Panel Test
- Checking and Replacing Lamps
- Illustration of Systems Display Panel
- Replacing the Hourmeter
STARTER AND STARTER SOLENOID97 topics
- Volt Starter
- Lubrication
- No-Load Test
- Test Equipment
- Test Procedure, 12 Volt Starter
- Test Procedure, 24 Volt Starter
- Illustration of Starter
- Brush and Brush Springs
- Brush Holder
- Armature
- Field Coil Test
- INSPECTION OF BRUSHES
- INSPECTION AND TESTING OF ROTOR
- INSPECTION AND TESTING OF STATOR
- TESTING THE CONDENSER
- TESTING THE RECTIFIER BRIDGE
- TRACK
- Track Tension
- Checking Pin and Bushing Wear
- Turning Pins and Bushings
- SPROCKET
- TRACK ROLLER
- Track Roller Reconditioning
- CARRIER ROLLER
- Carrier Roller Reconditioning
- IDLER WHEEL
- Idler Wheel Reconditioning
- RECOIL SPRING
- TRACK ADJUSTMENT CYLINDER
- LEAKAGE TEST
- lYPES OF CONTAMINATION
- CLEANING THE HYDRAULIC SYSTEM
- FLUSHING WATER FROM THE HYDRAULIC SYSTEM
- TROUBLESHOOTING PROCEDURES
- Problem in All Circuits (See the following pages for other circuits.)
- Auxiliary, LH Travel, Boom (2), Swing, and Arm (1)
- RH Travel, Boom (1), Bucket, and Arm (2)
- Problem in the RH Travel Circuit
- Problem in the LH Travel Circuit
- Problem in the Boom Circuit or the Arm Circuit
- Problem in the Bucket Circuit
- Problem in the Auxiliary Circuit (If Used)
- Problem in the Swing Circuit
- PUMP TESTS (FRONT PUMP AND REAR PUMP)
- Preparation for Pump Tests
- Procedure for Pump Tests
- RELIEF VALVE TESTS
- Preparation for Relief Valve Tests
- Test for Main Relief Valve of Main Control Valve
- Relief Valve Tests for Front Pump Circuits
- Test for Crossover Relief Valves for RH Travel Circuit
- Test for Circuit Relief Valve for Boom Up Circuit
- Test for Circuit Relief Valve for Boom Down Circuit
- Test for Circuit Relief Valve for Bucket In Circuit
- Test for Circuit Relief Valve for Bucket Out Circuit
- Relief Valve Tests for Rear Pump Circuits
- Test for Main Relief Valve for Auxiliary Control Valve
- Test for Circuit Relief Valves for Auxiliary Control Valve
- Test for Crossover Relief Valves for LH Travel Circuit
- Test for Circuit Relief Valves for Swing Circuits
- Test for Circuit Relief Valve for Arm In Circuit
- Test for Circuit Relief Valve for Arm Out Circuit
- PILOT PRESSURE TEST
- (ALL SPOOLS EXCEPT LH TRAVEL AND RH TRAVEL)
- CHECKING THE ACCUMULATOR
- REMOTE CONTROL VALVE
- BOOM HOLDING VALVE
- SWING MOTOR
- TRAVEL MOTOR
- HYDRAULIC PUMP (INCLUDES FRONT PUMP, REAR PUMP, AND PILOT PUMP)
- MAIN CONTROL VALVE
- HYDRAULIC PUMP
- PILOT CONTROL CIRCUIT PUMP
- HYDRAULIC SWIVEL
- Hydraulic Swivel - Upper Hydraulic Installation
- Hydraulic Swivel Pilot Line Installation
- Hydraulic Swivel Drain Line Installation
- Swivel Lower Hydraulic Installation
- Hydrualic Swivel Mechanical Installation
- HAND REMOTE CONTROL VALVE
- SWING BRAKE RELEASE SOLENOID, TWO SPEED TRAVEL SOLENOID, AND CONTROL SHUTOFF SOLENOID
- CUSHION SHUTOFF SOLENOID
- SWING MOTOR AND SWING REDUCTION GEAR BOX
- TYPICAL CYLINDER GLAND ASSEMBLY
- TYPICAL CYLINDER PISTON ASSEMBLY
- BOOM CYLINDER
- ARM CYLINDER
- BUCKET CYLINDER
- CUSHION CONTROL VALVE
- AUXILIARY CONTROL VALVE
- ADJUSTMENT FOR LOW IDLE
- THROTILE CABLE ADJUSTMENT FOR HIGH IDLE
- TRAVEL CONTROL LEVER ADJUSTMENT
- CABLE ADJUSTMENT FOR AUXILIARY CONTROL VALVE
- Illustration of Mechanical Installation of Long Arm and Bucket Cylinder
- Illustration of Mechanical Installation of Short Arm and Bucket Cylinder
- Illustration of Hydraulic Installation of Boom and Arm and Bucket Cylinder Connections
Inside this manual
Real pages from this service manual (535 pages). Open the sample pages (PDF, 530 KB)
- Troubleshooting, page 296: WASHER MOTOR
- Diagram, page 408: Problem in the RH Travel Circuit
- Specifications, page 448: SPECIFICATIONS
- Foldout diagram, page 535
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 9010 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 535 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).