Case MX210, MX230, MX255, MX285 Tractor Service Manual

Name: Case MX210, MX230, MX255, MX285 Tractor Service Manual
Brand: MidWestTech
SKU: 6-12723
Price: 239.61 USD
Availability: InStock

2,307 pages · Publication 6-12723

$239.61

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Models: MX210, MX230, MX255, MX285
Manual type: Service Manual
Pages: 2,307
Publication: 6-12723
Condition: Brand new

Case MX210, MX230, MX255, MX285 Tractor Service Manual, publication 6-12723

What's inside

From the manual's own table of contents: 480 topics. See sample pages (PDF, 994 KB)

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SAFETY
GENERAL INFORMATION
Cleaning
Inspection
Bearings
Needle Bearings
Gears
Oil Seals, O-rings and Gaskets
Shafts
Service Parts
Lubrication
MAINTENANCE SCHEDULE
GENERAL SPECIFICATIONS
Fluid Capacities and Types
Hydraulic Specifications
Electrical Specifications
Cab Fuse Identification and Amperage
Cab Relay Identification (Facing Rear Window)
Engine Compartment Fuse/Relay Identification (Power Distribution Box)
Lamps and Bulbs
Accessory Connectors
Air Conditioner System Specifications
Engine Specifications
Transmission Specifications

Show all 480 topics

Hitch Specifications
SPECIAL TORQUES
FUEL TANK
General
Removal
Installation
SPECIAL TOOLS
FUSES AND RELAY IDENTIFICATION
Cab Fuses/Relay Location
Fuse Identification
Relays
INSTRUMENTATION AND CONTROLS
CONNECTOR AND COMPONENT LOCATIONS
ELECTRICAL CONNECTORS
ELECTRICAL SYSTEMS SCHEMATICS AND DIAGNOSTICS
Power Distribution System Circuit Operation
Power Distribution Circuit Troubleshooting
Power Distribution Schematic
POWER DISTRIBUTION SYMPTOM CHART
Diagnostic Tests
AUDIO SYSTEM
Audio System Circuit Operation
Audio System Circuit Troubleshooting
Audio System Symptom Chart
Audio System Diagnostic Tests
CHARGING SYSTEM
Charging System Circuit Operation
Charging System Circuit Troubleshooting
Charging System Symptom Chart
Charging System Diagnostic Tests
EXTERIOR LIGHTING SYSTEM
Exterior Lighting System Circuit Operation
Exterior Lighting System Circuit Troubleshooting
Exterior Lighting System Symptom Chart
Exterior Lighting System Diagnostic Tests
INSTRUMENTATION AND WARNING SYSTEM
Instrumentation and Warning System Circuit Troubleshooting
Instrumentation and Warning System Symptom Chart
Instrumentation and Warning System Diagnostic Tests
INTERIOR LIGHTING AND HORN SYSTEM
Interior Lighting and Horn System Circuit Operation
Interior Lighting and Horn System Circuit Troubleshooting
Interior Lighting and Horn System Symptom Chart
Interior Lighting and Horn System Diagnostic Tests
STEERING COLUMN AND STEERING HAND PUMP
Steering Hand Pump Service
STEERING COLUMN ASSEMBLY
TRANSMISSION SYSTEM INTRODUCTION
TRANSMISSION SYSTEM CONTROLS
TRANSMISSION SYSTEM COMPONENTS
TRANSMISSION LUBE AND DISTRIBUTION TUBES
MX MAGNUM POWERSHIFT TRANSMISSION CLUTCH LAYOUT
POWERSHIFT VALVE CLUTCH ENGAGEMENTS
MX MAGNUM
Powershift Transmission Clutch Layout with Pump Drive, PTO, MFD, and Creeper Drive
POWER FLOW (REVERSE SPEEDS)
POWER FLOW (FORWARD CREEPER DRIVE SPEEDS)
POWER FLOW (REVERSE CREEPER DRIVE SPEEDS)
INCHING VALVE OPERATION
TRACTOR MONITOR - TRANSMISSION LEAKAGE CHECK
MASTER CLUTCH PRESSURE CHECK
TRANSMISSION INPUT SHAFT AND DRIVE PLATE
INPUT DROP BOX
DISASSEMBLY
Input Gear Removal
Output Gear Assembly Removal
Idler Gear Removal
Input Drop Box Assembly
Idler Gear Installation
Output Gear Installation
Input Gear Installation
Tubing Installation
ENGINE FRAME AND DROP BOX SPLIT
SPEED TO RANGE TRANSMISSION SPLIT
PICTORIAL INDEX - SPEED TRANSMISSION
SPECIFICATIONS
TROUBLESHOOTING AFTER SPEED TRANSMISSION REPAIR
SPEED TRANSMISSION WITH CREEP OPTION
For Transmissions With Creep Option
Countershaft, Input Shaft, and Output Shaft Removal for Transmissions without Creep
Disassembling the Countershaft with Creeper Speed Clutch
Disassembling the Countershaft with the Creeper Speed Clutch
Alternative Method for Snap Ring Removal
ASSEMBLING THE COUNTERSHAFT WITH CREEPER SPEED CLUTCH
Countershaft with Creep
Disassembly and Assembly of Countershaft without Creep
Disassembling the Speed Input Shaft
Speed Input Shaft Assembly
Assembly of the Speed Input Shaft
Speed Input Shaft
Disassembling the Speed Output Shaft
Speed Output Shaft Assembly
Cross-Section View of Output Shaft
Air Check for Speed Transmission Clutch Piston Operation
Countershaft, Input Shaft, and Output Shaft Installation - Exploded View
Bearing Removal and Replacement
TRANSMISSION ASSEMBLY WITH CREEP OPTION
Shafts in Speed Transmission
TRANSMISSION ASSEMBLY WITHOUT CREEP OPTION
Input Shaft, and Output Shaft
RANGE TRANSMISSION TO REAR FRAME SPLIT
Assembly
TROUBLESHOOTING AFTER RANGE TRANSMISSION REPAIR
RANGE TRANSMISSION
Removing the Shaft Master Clutch
Removing the Input Shaft, Countershaft, and Mechanical Front Drive (MFD) Clutch Shaft
Disassembly of the Master Clutch
Exploded View of the Master Clutch
Assembly of the Master Clutch
Disassembly of the Range Transmission Input Shaft
Exploded View of the Range Transmission Input Shaft
Assembly of the Range Transmission Input Shaft
Cross-Section of Input Shaft
Disassembly of the Range Transmission Countershaft
Exploded View of the Range Transmission Countershaft
Assembly of the Range Transmission Countershaft
Disassembly of the Mechanical Front Drive (MFD) Hub and Input Shaft
Exploded View of MFD and Park/Emergency Brake
Assembly of the MFD Clutch
Assembly of the MFD Input Shaft
Air Check for Clutch Piston
Exploded View of the Range Transmission Countershaft, Input Shaft, and MFD Input Shaft
Housing
COUNTERSHAFT AND INPUT SHAFT
Installing the Range Input Master Clutch
POWERSHIFT TRANSMISSION CONTROL VALVES
TRANSMISSION CONTROL VALVE CONFIGURATION
Figure 1 - Transmission Control Valve with Four Solenoids
Figure 2 - Transmission Control Valve with Four Solenoids
Figure 3 - Transmission Control Valve with Three Solenoids and Plug
Figure 4 - Transmission Control Valve with Three Solenoids and Plug
Figure 5 - Transmission Control Valve with Two Solenoids, Check Valve and Plug
Figure 6 - Transmission Control Valve with Three Solenoids and Check Valve
Valve Removal
Valve Installation
INCHING VALVE
Inching Valve Cross Section
DIFFERENTIAL REMOVAL
DIFFERENTIAL DISASSEMBLY
PINION SHAFT
Removal and Disassembly
Assembly and Installation
DIFFERENTIAL ASSEMBLY
DIFFERENTIAL INSTALLATION
ADJUSTING THE DIFFERENTIAL PRELOAD
ADJUSTING THE RING AND PINION BACKLASH
BEVEL PINION AND GEAR TOOTH CONTACT CHECK
PUMP DRIVE
ELECTRONIC MFD CONTROL
MFD CONTROL MODES
MFD FUNCTIONAL TESTS
MFD Valve
Solenoid Cartridge Valve
MFD CLUTCH DISENGAGED
TROUBLESHOOTING
MFD Clutch Engaged
WARNING
DIFFERENTIAL LOCK
ELECTRONIC DIFFERENTIAL LOCK CONTROL
DIFFERENTIAL LOCK CONTROL MODES
DIFFERENTIAL LOCK CONTROL
DIFFERENTIAL LOCK FUNCTIONAL TESTS
Differential Lock Valve
Differential Lock Clutch Disengaged
Differential Lock Engaged
PTO/DIFFERENTIAL LOCK VALVE CIRCUIT
MFD CLUTCH AND OUTPUT SHAFT REMOVAL WITHOUT TRACTOR SPLIT
MFD Output Shaft Removal
MFD Output Shaft Disassembly
MFD Output Shaft Assembly
MFD Clutch Removal
MFD Clutch Installation
MFD DRIVE SHAFT
MFD Standard Axle
Suspended MFD Axle
DIFFERENTIAL CARRIER ASSEMBLY REMOVAL
Pinion Disassembly
DIFFERENTIAL CARRIER ASSEMBLY
Pinion Position and Assembly
Shim Pack Thickness Chart
Setting The Pinion Depth
Adjusting Bearing Preload
Checking Backlash
Ring Gear and Pinion Tooth Pattern Interpretation
Installation of Carrier Assembly to Axle Housing
REMOVAL OF THE FRONT DIFFERENTIAL CARRIER ASSEMBLY
REMOVAL OF THE FRONT DIFFERENTIAL FROM THE CARRIER HOUSING
DISASSEMBLY OF THE DIFFERENTIAL
ASSEMBLY OF THE DIFFERENTIAL
REAR AXLE
AXLE HOUSING DISASSEMBLY
PLANETARY DISASSEMBLY
DIFFERENTIAL CARRIER SEAL REPLACEMENT
PLANETARY ASSEMBLY
AXLE HOUSING ASSEMBLY
4-Inch Axle
4-Inch Heavy Duty Axle
4.5-Inch Axle
4-Inch Standard Axle
For All Axles
How To Determine Ram Pressure
AXLE INSTALLATION
AXLE SEAL WEAR SLEEVE INSTALLATION (4- Inch Axle Only)
POWER TAKE OFF
ELECTRONIC PTO CONTROL
PTO SYSTEM CONTROL
PTO CONTROL MODES
PTO Valve Oil Supply
PTO Proportional Current Control Solenoid Cartridge Valve
PTO Clutch Disengaged
PTO/DIFFERENTIAL LOCK VALVE
PTO ELECTRICAL CIRCUIT
PTO Clutch Engaged
DUAL SPEED 540/1000 RPM PTO
1 3/4 INCH 1000 RPM OUTPUT SHAFT
1 3/8 Inch 540 RPM Output Shaft
SINGLE SPEED 1000 RPM PTO
PLANETARY HUB DISASSEMBLY
STEERING KNUCKLE AND KINGPIN DISASSEMBLY
AXLE DRIVE SHAFT DISASSEMBLY
AXLE SHAFT ASSEMBLY
KINGPIN ASSEMBLY
STEERING KNUCKLE ASSEMBLY
PLANETARY HUB ASSEMBLY
SUSPENSION MFD AXLE
Position Sensor Adjustment
SUSPENDED MFD AXLE OPERATION
SUSPENDED MFD AXLE- CALIBRATION MODE
ERROR TABLE
SUSPENDED MFD AXLE- MANUAL OPERATION MODE (TEST MODE)
SUSPENDED MFD AXLE- DEMONSTRATION MODE
BRAKE VALVE
BRAKE CYLINDERS
PARK BRAKE
TRAILER BRAKE SYSTEMS
HYDRAULIC BRAKE SYSTEMS
European / NAO Hydraulic Trailer Brakes
Italian Hydraulic Trailer Brakes
PNEUMATIC BRAKE SYSTEMS
Pneumatic Trailer Brakes
European Pneumatic Trailer Brakes
Italian Pneumatic Trailer Brakes
ROW (Rest of World) Pneumatic Trailer Brakes (NAR, ANZ, CIS, LAR, EEAA)
European / NAO Hydraulic Trailer Brake Schematic
Italian Hydraulic Trailer Brake Schematic
Italian Pneumatic Trailer Brake Schematic
HOW TO READ SYMBOLS IN A HYDRAULIC SCHEMATIC
Introduction
Circuit Diagrams
Symbol Systems
Using Schematic Symbols
Reservoirs
Lines, Tubes and Hoses
Crossing or Joining Lines
Pump Symbols
Hydraulic Motor Symbols
Cylinder Symbols
Pressure Control Symbols
Normally Closed
Normally Open
Relief Valve
Pressure Reducing Valve
Sequence Valve
Directional Control Symbols
Simplified Symbols
One Way Valve
By Pass Valve
Composite Symbols
One Way Valves
Two Position Valves
Three Position Valves
Actuating Controls
Flow Control Symbols
Restrictors
Accessories
SIMPLE SCHEMATIC
COMMON SYMBOLS
Lines and Line Functions
Mechanical Devices
Pumps and Motors
Cylinders
Valves
Valve Actuators
GENERAL INTRODUCTION
Hydraulic Pumps
Standard Flow PFC Pump Layout
High Flow PFC Pump Layout
Charge Pump Layout
Lubrication Circuit
Regulated Pressure Circuits
Steering And Brake Tube Layout
Brake Valve Plumbing Layout
Hitch System Plumbing Layout
Power Beyond Layout
Motor Return Layout
REAR CHARGE/LUBE PUMP PRESSURE TEST
REGULATED SYSTEM PRESSURE TEST AND ADJUSTMENT PROCEDURE
FRONT/REGULATED SYSTEM PUMP FLOW TEST
STEERING RELIEF PRESSURE TEST AND ADJUSTMENT PROCEDURE
STEERING SYSTEM PROBLEMS
PRIORITY AND REGULATOR VALVE
Priority Spool (Supplied By PFC Piston Pump)
Regulator Spool (Supplied By Regulated Pump Section)
Steering Relief Valve
PFC AXIAL PISTON PUMP
Principal of Control
Operating Modes
Low Pressure Standby
Pressure and Flow Delivery and Compensation
PFC Axial Piston Pump - Operation
Pressure and Flow Delivery and Compensation Principle
Increased Flow Demand
Decreased Flow Demand
High Pressure Standby
PFC PUMP HIGH PRESSURE STANDBY CHECK AND ADJUSTMENT PROCEDURE
PFC PISTON PUMP FLOW TEST
PFC PISTON PUMP FLOW COMPENSATOR SETTING
Preparation
STANDARD PUMP COMPENSATOR VALVE INSPECTION
PFC PUMP OPERATIONAL PROBLEMS
PTO AND DIFFERENTIAL LOCK VALVE
PTO And Diff Lock Valve Cross Section
REMOTE VALVE AND COUPLER SERVICE
Load Check Inspection On The Tractor
REMOTE VALVE REMOVAL AND SERVICE
Remote Valve Cross Section
REMOTE COUPLERS
Exploded View
REMOTE HYDRAULIC SYSTEM INTRODUCTION
REMOTE VALVE SYSTEM COMPONENTS
REMOTE VALVE SYSTEM CONTROLS
Remote Hydraulic Control Levers
Remote Valve Function Control
Full Function Position
Neutral Lock Position
No Float Position
Loader Position
Hydraulic Motor Position
Hydraulic Valve Timer Control
Variable Flow Control
REMOTE VALVE OPERATION
Neutral
Extend
Retract
Float
REMOTE VALVE PROBLEMS AND WHERE TO LOOK
Pressure Compensated Flow Control Spool
Flow Control Spring
Load Check
Signal Check To Pump Compensator
Signal Check To Pilot Relief
REMOTE VALVE PROPORTIONAL CURRENT CONTROL (PCC) SOLENOID OPERATION
REMOTE VALVE SYSTEM TESTING
FAULT CODE RETRIEVAL
REMOTE VALVE HIGH PRESSURE TEST
Test Fitting Tool Requirements
Test Procedure
Preparation
PRIORITY VALVE AND REGULATOR
CROSS SECTION OF PRIORITY AND REGULATOR VALVE
PFC PISTON PUMP AND HYDRAULIC FILTER
THREE POINT HITCH
ELECTRONIC HITCH CONTROL
ELECTRONIC HITCH CONTROL SYSTEM FEATURES
HITCH CONTROL VALVE
Raise and Lower Solenoids
Raise and Lower Pilot Spools
Raise Spool
Lower Poppet
Load Check Ball
Manual Raise or Lower Control Pins
Overload Relief Valve
Neutral Function and Troubleshooting
Raise Function and Troubleshooting
Lower Function and Troubleshooting
SETUP / ADJUSTMENT SEQUENCE
HITCH CONTROL VALVE CROSS SECTION
CAB RAISE PROCEDURE
CAB LOWERING PROCEDURE
CAB REMOVAL
CAB INSTALLATION
TILT AND FIXED HOODS
AIR CONDITIONING CONDENSER
AIR-TO-AIR AFTERCOOLER
RADIATOR
SAFETY PROCEDURES
A/C THERMAL OPERATION
A/C SYSTEM COMPONENTS
Cab HVAC Box Components - Automatic Temperature Control
Cab HVAC Components - Standard Systems
MX 210/230 Chassis Components
MX 255/285 Chassis Components
Automatic Temperature Control (ATC) Troubleshooting
Important Notes
(ATC) AUTOMATIC TEMPERATURE CONTROL SCHEMATIC
Fuse and Relay Panel, Key Electrical Connectors
AUTOMATIC TEMPERATURE CONTROL (ATC) OPERATION
ATC FAULT CODES
LOCATING SYSTEM PROBLEMS WITHOUT FAULT CODES
Controller-Based Resistance Tests
ATC CONTROLLER TEST
FIELD REPORTED SYMPTOMS/CAUSES
COMPRESSOR AND CLUTCH
Operational Check
Electrical Test - Compressor Clutch
Compressor Clutch Control Circuit Test Procedure
HIGH AND LOW PRESSURE SWITCH CLUTCH LATCHING CIRCUIT
Electrical Test – Pressure Switches
High Pressure Switch and Circuit Test
Low Pressure Switch and Circuit Test
HEATER CONTROL VALVE
Electrical Test – Heater Control Valve
Heater Control Valve Power, Signal and Ground Test
BLOWER SPEED AND TEMPERATURE CONTROL POTS
Electrical Test – Potentiometers
Common Control Potentiometer and Circuit Test Procedure
BLOWER AND BLOWER SPEED DRIVER
Blower Motor/Blower Driver Power, Signal and Ground Test
CAB AND EVAPORATOR TEMPERATURE SENSORS
Electrical Test – Temperature Sensors
Cab Temperature Sensor and Circuit Test
Evaporator Temperature Sensor and Circuit Test
AIR CONDITIONER SYSTEM REFRIGERANT RECOVERY
RECOVERING PURE 134A REFRIGERANT
RECOVERING CONTAMINATED REFRIGERANT WITH OEM1691
Preparing the Tank
Recovery Process
AIR CONDITIONER SYSTEM EVACUATION AND RECHARGING
MX AIR CONDITIONING TEMPERATURE/PRESSURE CHART
LEAK DETECTION
Electronic Testing with OEM1437
Florescent Leak Detection
Fluorescent Dye Injection
Recovery Station Dye Injector Tool with a System in a Vacuum
Recovery Station Dye Injector Tool with a Charged System
Quick and Easy Dye Injector Tool with a Charged System
Compressor Oil Port
SP-20 PAG Oil Return Bottle
Fluorescent Leak Testing
A/C SYSTEM FLUSHING PROCEDURE
Required Tools
Precautions
Component Flushing Procedure with Power Flush 17550
Complete Circuit Flushing Procedure with Power Flush 17550
Back Flushing the Thermal Expansion Valve or Refrigerant Line
Post Flushing Procedures
Flushing Solvent Disposal
MX Magnum 210/230 Chassis Components
MX Magnum 255/285 Chassis Components
A/C COMPRESSOR CLUTCH
Clutch Removal
Exploded View of Clutch
Compressor Clutch Replacement
DIAGNOSTIC PROCEDURE
Physical Check
Fan Speed Test

Inside this manual

Real pages from this service manual (2,307 pages). Open the sample pages (PDF, 993 KB)

Sample pages from the Case MX210, MX230, MX255, MX285 Tractor Service Manual: Diagram, Specifications, Troubleshooting, Foldout diagram (color)

Diagram, page 130: Issued 9/02
Specifications, page 1,250: Revised 04-03
Troubleshooting, page 1,460: Issued 3-03
Foldout diagram (color): GOV KEY SWITCH

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the MX230, MX255, MX285 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 6-12723$239.61

Parts manuals

Parts Catalog 7-8621 · 1,358 pagesCovers Magnum MX210, MX230, MX255, MX285$139.57Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 2,307 pages

Quantity one is the manual described above.

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