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Caterpillar GK21E, GK25E Engine Electronic Control System Service Manual

173 pages · Publication 99789-40100

$69.95
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Models
GK21E, GK25E
Manual type
Service Manual
Pages
173
Publication
99789-40100
Condition
Brand new
Caterpillar GK21E, GK25E Engine Electronic Control System Service Manual, publication 99789-40100

What's inside

From the manual's own table of contents: 106 topics. See sample pages (PDF, 267 KB)

  • HOW TO USE THIS MANUAL
  • Description
  • Definition of Terms
  • Definition of Units
  • QUALITY
  • Safe Operation
  • Correct Operation
  • Installation
  • TIGHTENING TORQUE
  • Standard Bolt Tightening Torque
  • ENGINE OUTSIDE DRAWINGS
  • MAIN SPECIFICATIONS
  • STAMPED LOCATION OF ENGINE NO
  • ENGINE MAINTENANCE
  • Specifications
  • Maintenance Schedule
  • Oil and Grease, and Capacity
  • On Board Inspection and Service
  • Engine Body Related
  • Ignition Systems
  • PRECAUTIONS
  • Precautions for Draining Engine Coolant
  • Precautions for Disconnecting Fuel Piping
  • Disassembling
Show all 106 topics
  • Replacement
  • Precautions for Assembly and Installation
  • Parts Requiring Angle Tightening
  • Caution for Use of Power Tools
  • Precautions for Liquid Gasket Application
  • SERVICE DATA ON SPECIFICATION
  • Engine Part Tightening Torque
  • TROUBLE DIAGNOSIS
  • OF ENGINE
  • Removal
  • Inspection
  • ENGINE SERVICE
  • Engine Disassembly
  • Inspection and Correction
  • Engine Assembly
  • LUBRICATION SYSTEM
  • Oil Pressure
  • Lubrication Schematic Diagram
  • ENGINE COOLANT SYSTEM
  • Adjustment Value
  • Cooling System Configuration
  • Water Pump
  • Thermostat
  • ELECTRONIC CONTROLLED TYPE)
  • FUEL SYSTEM
  • Throttle Assembly
  • and Combined Use)
  • LPG Injector Holder
  • LPG Fuel injector
  • LPG Assist fuel injector
  • LPG Fuel pressure sensor
  • Relief valve (2 relief valves)
  • and Inspection of Vaporizer
  • Precaution
  • PREPARATION
  • Special Service Tools
  • Component Parts Location
  • ECM Component
  • Circuit Diagram
  • ECM Terminal
  • How to Proceed with Trouble Diagnosis
  • Diagnosis Chart by Symptom
  • Fail-Safe Function
  • Table of DTC
  • Service Tool
  • (Without Service tool)
  • ECM Input/Output Monitor
  • ECM Active Test
  • BASIC INSPECTION
  • Ignition Timing
  • and Idle Air Volume Learning
  • Position Learning
  • Fuel Pressure Inspection
  • COMPONENT PARTS INSPECTION
  • Crankshaft Position Sensor (POS)
  • Camshaft Position Sensor (PHASE)
  • Mass Air Flow Sensor
  • Engine Coolant Temperature Sensor
  • assembly)
  • (Accelerator work unit)
  • (Joined with mass air flow sensor)
  • Stop Lamp Switch
  • Spark Plug
  • Ignition Coil
  • Injector
  • Fuel Pump
  • throttle control actuator assembly)
  • Heated Oxygen Sensor
  • LPG Injector
  • LPG Assistance Injector
  • LPG Cut Sol Valve
  • ECM COMPONENTS
  • Removal and Installation
  • BLOW-BY GAS RECIRCULATION DEVICE
  • System Diagram
  • STARTER MOTOR (DRY TYPE)
  • Components
  • Overhaul
  • Assembly Inspection
  • ALTERNATOR
  • Exploded View
  • Disassembly

Inside this manual

Real pages from this service manual (173 pages). Open the sample pages (PDF, 267 KB)

Sample pages from the Caterpillar GK21E, GK25E Engine Electronic Control System Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 31: SERVICE DATA ON SPECIFICATION
  • Troubleshooting, page 129: TROUBLE DIAGNOSIS
  • Diagram, page 151: COMPONENT PARTS INSPECTION

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 173 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).