Caterpillar TB45 Gasoline Engine Service Manual
219 pages · Publication 99789-86100
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- Models
- TB45
- Manual type
- Service Manual
- Pages
- 219
- Publication
- 99789-86100
- Condition
- Brand new
What's inside
From the manual's own table of contents: 6 sections, 111 entries. See sample pages (PDF, 276 KB)
General29 topics
- Safe Operation
- Correct Operation
- HOW TO USE THIS MANUAL
- Description
- Definition of Terms
- Definition of Units
- Component Parts Location
- TROUBLE DIAGNOSIS
- ECM Trouble Diagnosis
- ECM Abbreviations List
- ECM GENERAL SERVICE INFORMATION
- Connector Terminal Inspection
- Inspection for Electrical System
- Control Unit and Electronic Component
- PRECAUTIONS
- Precautions in Draining Engine Coolant
- Disassembling
- Replacement
- Precautions for Assembly and Installation
- Caution for Use of Power Tools
- Precautions for Liquid Gasket Application
- Parts Requiring Angle Tightening
- PREPARATION
- Service Tools
- Service Parts
- SERVICE DATA
- Periodical Inspection
- Standard, Repair Limit
- Tightening Torque
SERVICE DATA13 topics
- VALVE CLEARANCE
- Inspection
- Adjustment
- ENGINE DRIVE BELT
- Belt Tension Adjustment
- ENGINE OIL
- Engine Oil Inspection
- Engine Oil Replacement
- Oil Filter Replacement
- COMPRESSION PRESSURE
- SPARK PLUG
- Removal and Installation
- Inspection After Removal
SPARK PLUG18 topics
- INTAKE MANIFOLD
- Removal and Installation of Intake Manifold
- Removal and Installation of Air Horn Bolt
- EXHAUST MANIFOLD
- OIL PAN AND OIL STRAINER
- ROCKER COVER
- ASSEMBLY
- Disassembly and Assembly
- CYLINDER HEAD
- Cylinder Head Assembly
- TIMING CHAIN
- Removal
- Installation
- ENGINE
- CYLINDER BLOCK
- Disassembly
- Selective-Fit Service Parts
- Inspection After Disassembly
CYLINDER BLOCK7 topics
- OIL PUMP
- CHANGING ENGINE COOLANT
- Draining Engine Coolant
- Refilling Engine Coolant
- WATER PUMP
- Water Pump Inspection
- THERMOSTAT
PRECAUTIONS25 topics
- ENGINE CONTROL SYSTEM
- System Diagram
- Sensors and Actuators Control Items
- BASIC INSPECTION
- Air-Fuel Ratio
- Idle Air Volume Learning
- Fuel Pressure Inspection
- How to Proceed with Trouble Diagnosis
- Diagnosis Chart by Symptom
- Circuit Diagram
- ECM Terminal Layout
- ECM Input/Output Signal Specifications
- Self-diagnosis Function (without ST)
- ST Reference Value in Data Monitor
- Fail-Safe Function
- POWER SUPPLY AND GROUND SYSTEM
- Component Parts Inspection
- (REF) SIGNAL CIRCUIT
- MASS AIR FLOW SENSOR SYSTEM
- ST Data Monitor Display
- SYSTEM
- HEATED OXYGEN SENSOR SYSTEM
- TRUCK SPEED SENSOR SYSTEM
- THROTTLE POSITION SENSOR SYSTEM
- INTAKE AIR TEMPERATURE SENSOR
SERVICE DATA AND SPECIFICATIONS (SDS)7 topics
- Gasoline Specification
- LPG Specification
- Specification for Combined Gasoline and LPG
- INJECTOR (GASOLINE AND COMBINED USE)
- Removal and Installation of Fuel Hose
- Fuel Injector
- Check for Fuel Leakage After Installation
REMOVAL AND INSTALLATION OF FUEL INJECTOR (GASOLINE AND6 topics
- STARTING SYSTEM
- Starter Motor
- CHARGING SYSTEM
- Components of Alternator
- Alternator
- ASSEMBLY OF HIGH-TENSION CABLE
Inside this manual
Real pages from this service manual (219 pages). Open the sample pages (PDF, 275 KB)
- Specifications, page 59: CYLINDER HEAD
- Troubleshooting, page 122: Diagnosis Chart by Symptom
- Diagram, page 185: MIL SYSTEM
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 219 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).