Clark CMP 40, 45, 50S Forklift Service Manual
332 pages · Publication SM-648
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- Models
- CMP 40, 45, 50S
- Manual type
- Service Manual
- Pages
- 332
- Publication
- SM-648
- Condition
- Brand new
What's inside
From the manual's own table of contents: 14 sections, 130 entries. See sample pages (PDF, 281 KB)
GROUP SA - SAFE MAINTENANCE3 topics
- Section 1. Safety
- Section 2. Lifting, Jacking, and Blocking
- Section 3. Towing
PERIODIC SERVICE8 topics
- Section 1. Maintenance Schedules
- Service Chart/Lubrication Points
- Recommended Periodic Service Schedule
- Section 2. The Planned Maintenance Program
- Introduction to Planned Maintenance
- The Basic PM Procedures
- Section 3. The PM Form
- PLANNED MAINTENANCE REPORT
GROUP 00 ENGINE17 topics
- Lubrication Diagrams
- Perkins - WORKSHOP MANUAL
- General information
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engines fitted with CAV fuel injection pumps
- Lubrication system
- Engines fitted with rotary fuel injection pumps
- Cooling system
- Flywheel and flywheel housing
- Electrical equipment
- Power steering pump
- List of special tools
GROUP 01 COOLING SYSTEM2 topics
- Section 1. Cooling System Specifications and Description
- Section 2. Cooling System Troubleshooting
GROUP 06 TRANSAXLE12 topics
- Section 1. Transaxle Specifications and Description
- Section 2. Transaxle Fluids and Filters
- Transmission Oil
- Drive Axle Oil
- Transmission Oil Filters
- Section 3. Transmission Checks and Troubleshooting
- Troubleshooting
- Pressure Check Ports
- Section 4. Transaxle Overhaul
- Overhaul Specifications
- DRIVE AXLE OVERHAUL
- TRANSMISSION Overhaul
GROUP 14 ELECTRICAL3 topics
- Section 1. Electrical System Specifications and Circuit Diagram
- Section 2. Instrument Pod
- Removal and Replacement
GROUP 22 WHEELS AND TIRES8 topics
- Section I. Wheels and Specifications and Tires Description
- Section 2. Pneumatic Wheels and Tires
- Pneumatic Tire Maintenance Precaution
- General Tire Maintenance, Inspection, and Repair
- Wheel Dismounting and Remounting
- Dual-Drive Wheel Remounting
- Wheel Disassembly and Tire Removal
- Tire Replacement and Wheel Reassembly
GROUP 23 BRAKES7 topics
- Section 1. Brakes Specifications and Description
- Section 2. Service and Inching Brakes
- Pedals Adjustment
- Brake Bleeding
- Removal/Installation of Brake Master Cylinder and Pedal Linkage
- Brake Valve/Master Cylinder Overhaul
- Section 3. Parking Brake
GROUP 25/26 STEERING SYSTEM13 topics
- Section 1. Steering System Specifications and Description
- Specifications
- Description
- Schematic
- Construction
- Operation
- Section 2. Steering System Troubleshooting
- Section 3. Steering System Removals and Replacements
- Section 4. Steering System Pressure Check and Adjustment
- Section 5. Steering Unit Overhaul
- Disassembly / Assembly
- Section 6. Priority Valve Overhaul
- Section 7. Steer Cylinder Overhaul
GROUP 29/30 HYDRAULIC SYSTEM16 topics
- Section 1. Hydraulic System Specifications & Schematic Diagram
- Section 2. Hydraulic System Troubleshooting
- Pressure Check and Adjustment
- Control Valve Troubleshooting
- Pump Troubleshooting
- Section 3. Hydraulic Pump Overhaul
- Main and Auxiliary Pumps Removal and Replacement
- Main Hydraulic Pump Overhaul
- Auxiliary Pump Overhaul
- Start-Up
- Section 4. Hydraulic Valve Overhaul
- Removal and Replacement
- Description
- Disassembly
- Assembly
- Inspection and Assessment
GROUP 34 UPRIGHT16 topics
- Section 1. Upright Specifications and Description
- Section 2. Upright Checks and Adjustments
- Performing Visual Inspection
- Checking Trunnion Mounts
- Checking and Adjusting Carriage Side Roller
- Checking Carriage and Mast Shim
- Adjusting Standard Mast Shim
- Adjusting Full Free Lift Two-Stage Mast Shim
- Adjusting Full Free Lift Three-Stage Mast Shim
- Checking and Adjusting Cylinder Racking
- Section 3. Lift Chain Service
- Section 4. Removals and Replacements
- Removing and Installing Mast
- Carriage Removal and Replacement
- Forks
- Section 5. Lift and Tilt Cylinder Overhaul
GROUP 38 COUNTERWEIGHT3 topics
- Section 1. Specifications
- Section 2. Inspection
- Section 3. Removal and Replacement
GROUP 40 SPECIFICATIONS8 topics
- Dimensions and Weight Specifications
- Performance Specifications
- Service Specifications by Group
- Fluids Specifications
- Critical Torque Specifications
- Standard Tightening Torque
- Metric Conversion Chart
- Hydraulic Fitting Tightening Procedure
Inside this manual
Real pages from this service manual (332 pages). Open the sample pages (PDF, 281 KB)
- Troubleshooting, page 286: Group 29/30, Hydraulic System
- Specifications, page 321: GROUP 38
- Foldout diagram (color), page 32: Main Table of Contents
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 332 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).