Clark GPX, DPX, 30, 55 Forklift Service Manual

Name: Clark GPX, DPX, 30, 55 Forklift Service Manual
Brand: MidWestTech
SKU: SM-593
Price: 69.97 USD
Availability: InStock

602 pages · Publication SM-593

$69.97

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Models: GPX, DPX, 30, 55
Manual type: Service Manual
Pages: 602
Publication: SM-593
Condition: Brand new

Clark GPX, DPX, 30, 55 Forklift Service Manual, publication SM-593

What's inside

From the manual's own table of contents: 17 sections, 231 entries. See sample pages (PDF, 279 KB)

Search the contents

INTRODUCTION13 topics

SAFETY
- SAFETY SIGNS AND MESSAGES
- USER SAFE MAINTENANCE
PLANNED MAINTENANCE
- PM REPORT FORM
- VISUAL INSPECTION
- FUNCTIONAL TESTS
- UNDER THE HOOD
- TRUCK CHASSIS INSPECTION AND LUBRICATION
- AIR CLEANING
- UPRIGHT AND TILT CYLINDER LUBRICATION
- CRITICAL FASTENER TORQUE CHECKS
- LIFT CHAIN MAINTENANCE

ENGINES40 topics

00-01 ENGINE REMOVAL AND REPLACEMENT
- ENGINE REMOVAL
- ENGINE REPLACEMENT
00-02 PERKINS WORKSHOP MANUAL - GAS/LPG ENGINES
- FOREWORD
- ENGINE VIEWS - A
- GENERAL INFORMATION - B
- PERIODICAL ATTENTIONS - C
- FAULT FINDING - D
- CYLINDER HEAD - E
- PISTONS AND CONNECTING RODS - F
- CYLINDER BLOCK AND LINERS - G
- CRANKSHAFT, MAIN BEARINGS AND BALANCER UNIT - H
- TIMING CASE AND DRIVE - J
- TIMING - K
- LUBRICATION SYSTEM - L
- COOLING SYSTEM - M
- FUEL SYSTEM - N
- FLYWHEEL AND FLYWHEEL HOUSING - P
- GOVERNOR AND DISTRIBUTOR DRIVE - Q
- DISTRIBUTOR - R
- ELECTRICAL SYSTEM (ALTERNATOR DYNAMO & STARTER MOTOR) - S
- LUBRICATING OIL DATA - APPENDIX
- EXAMPLES OF SERVICE FACILITIES - APPENDIX
00-03 PERKINS WORKSHOP MANUAL - DIESEL ENGINES
- GENERAL INFORMATION
- SPECIFICATIONS
- CYLINDER HEAD ASSEMBLY
- PISTON AND CONNECTING ROD ASSEMBLIES
- CRANKSHAFT ASSEMBLY
- TIMING CASE AND DRIVE ASSEMBLY
- CYLINDER BLOCK ASSEMBLY
- ENGINES FITTED WITH CAV FUEL INJECTION PUMPS
- LUBRICATION SYSTEM
- FUEL SYSTEM - ENGINES FITTED WITH A ROTARY FUEL INJECTION PUMP
- COOLING SYSTEM
- FLYWHEEL AND FLYWHEEL HOUSING
- ELECTRICAL EQUIPMENT
- AUXILIARY EQUIPMENT - POWER STEERING PUMP
- LIST OF SPECIAL TOOLS

COOLING SYSTEM9 topics

01-01 TOUBLESHOOTING
01-02 COOLING SYSTEM TESTING AND MAINTENANCE
- ENGINE COOLANT CHECK
- COOLING SYSTEM INSPECTION
- COOLING SYSTEM PRESSURE TESTS
- FLUSHING THE COOLING SYSTEM
- COOLING SYSTEM DRAIN AND REFILL
01-03 FAN BELT REPLACEMENT
01-04 RADIATOR REMOVAL

FUEL SYSTEM5 topics

02-01 FUEL PUMP PRESSURE TEST (GAS ONLY)
02-02 THE IMPCO LPG FUEL SYSTEM
02-03 CARBURETOR OVERHAUL
02-04 VELOCITY GOVERNOR OVERHAUL
02-05 REMOVAL OF IMPCO VAPORIZING SYSTEM

TRANSMISSION11 topics

06-01 TRANSMISSION CHECKS
- TOOLS REQUIRED
- GENERAL CHECKS
- STALL RPM CHECKS
- PRESSURE CHECKS
- TRANSMISSION COOLING SYSTEM CHECKS
- FLUID AERATION CHECKS
- FLUID LEAKAGE CHECKS
06-02 TRANSMISSION DRAIN AND REFILL
06-03 TRANSMISSION REMOVAL
06-04 TRANSMISSION OVERHAUL

ELECTRICAL SYSTEM11 topics

14-01 WIRING COLOR CODES
14-02 WIRING DIAGRAMS
14-03 ELECTRICAL CHECKS
- BATTERY LOAD TEXT
- POSITIVE POST VOLT DROP TEST
- NEGATIVE POST VOLT DROP TEST
- POSTIVE CABLE VOLT DROP TEST
- NEGATIVE CABLE VOLT DROP TEST
- STARTER GROUND TEST
- SOLENOID DISC CONTACT VOLT DROP TEST
- SOLENOID CIRCUIT VOLT DROP TEST

DRIVE AXLE4 topics

20-01 AXLE END LUBRICATION
20-02 AXLE END REMOVAL
20-03 AXLE ENDS OVERHAUL
20-04 DIFFERENTIAL OVERHAUL

WHEELS AND TIRES6 topics

22-01 LIFTING, JACKING, AND BLOCKING
- LIFTING AND BLOCKING
- JACKING AND BLOCKING
22-02 WHEELS AND TIRES MOUNTING
- SAFE HANDLING OF SPLIT RIM WHEELS
- FILLING TIRES WITH AIR

BRAKING/INCHING SYSTEM19 topics

23-01 BRAKING/INCHING SYSTEM DESCRIPTION AND TROUBLESHOOTING
- BRAKING/INCHING DESCRIPTION
- SERVICE BRAKE TROUBLESHOOTING
- INCHING SYSTEM TROUBLESHOOTING
23-02 BRAKE AND INCHING SYSTEM BLEEDING
- BRAKE/INCHING BLEEDING: PRECAUTIONS
- GENERAL PROCEDURES
- BLEED POINTS
23-03 BRAKE AND INCHING PEDAL ADJUSTMENT
23-04 MASTER CYLINDER OVERHAUL
23-05 POWER BOOSTER ASSEMBLY OVERHAUL
23-06 CALIPER AND DISK INSPECTION AND OVERHAUL
- INSPECTION
- AXLE END REMOVAL
- PISTON REPLACEMENT
- CALIPER REPLACEMENT
- DISK LINING RENEWAL
- REASSEMBLY AND BLEEDING
23-07 PARKING BRAKE

STEERING COLUMN AND GEAR6 topics

25-01 TROUBLESHOOTING
25-02 STEERING COLUMN AND GEAR REMOVAL
25-03 CHAR-LYNN STEERING CONTROL UNIT (STEERING GEAR)
- TROUBLESHOOTING INFORMATION
- REPAIR INFORMATION
- PARTS INFORMATION

STEER AXLE20 topics

26-01 STEER AXLE SPECIFICATIONS AND DESCRIPTION
26-02 STEER AXLE LUBRICATION AND ADJUSTMENT
- BEARINGS CHECK
- LUBRICATION
- WHEEL BEARING ADJUSTMENT
26-03 STEER AXLE REMOVAL AND REPLACEMENT
26-04 STEER AXLE OVERHAUL
- PREPARATION FOR STEER AXLE DISASSEMBLY AND OVERHAUL
- STEER KNUCKLE DISASSEMBLY
- PARTS INSPECTION
- GREASING PROCEDURE
- STEER KNUCKLE REASSEMBLY
- STEER CYLINDER REMOVAL
26-05 STEER CYLINDER REMOVAL AND REPLACEMENT
26-06 STEER CYLINDER OVERHAUL
- PREPARATION FOR STEER CYLINDER DISASSEMBLY AND OVERHAUL
- STEER CYLINDER DISASSEMBLY
- PARTS INSPECTION
- STEER CYLINDER REASSEMBLY
- OPERATIONAL PRESSURE TEST

HYDRAULIC SUMP, FILTERS, AND PUMP2 topics

29-01 HYDRAULIC SUMP AND FILTERS
29-02 HYDRAULIC PUMP (VANE TYPE) TROUBLESHOOTING AND OVERHAUL

HYDRAULIC VALVE/ LIFT CIRCUIT7 topics

30-01 HYDRAULIC SYSTEM PRESSURE CHECK
30-02 HYDRAULIC VALVE TROUBLESHOOTING AND OVERHAUL
30-03 HYDRAULIC VALVES
- PRIORITY VALVE AND FLOW DIVIDER ASSEMBLY
- MAIN HYDRAULIC VALVE
- CONTROL VALVE LINKAGE
30-04 HYRAULIC SCHEMATIC

TILT CYLINDERS3 topics

32-01 TILT CYLINDER REMOVAL AND REPLACEMENT
32-02 TILT CYLINDER OVERHAUL
32-03 TILT LOCK VALVE

UPRIGHTS20 topics

34-01 TROUBLESHOOTING AND VISUAL INSPECTION
34-02 OPERATIONAL CHECKS
- LIFT CHAIN CHECKS
- FORK CHECKS
- UPRIGHT CHECKS
- HYDRAULIC CYLINDER CHECKS
34-03 CARRIAGE CHECK AND ADJUSTMENT
- CARRIAGE ROLLER CHECK
- CARRIAGE REMOVAL AND REINSTALLATION
34-04 UPRIGHT CHECK AND ADJUSTMENT
- ROLLER CLEARANCE CHECKS
- ROLLER BEARING REPLACEMENT PROCEDURES
- UPRIGHT REASSEMBLY
34-05 CYLINDER REPAIR
34-06 LIFT CHAIN MAINTENANCE
- LIFT CHAIN INSPECTION
- LIFT CHAIN LUBRICATION
- LIFT CHAIN REPLACEMENT
- CHECK LIST
34-07 UPRIGHT REMOVAL AND REPLACEMENT

COUNTERWEIGHTS1 topic

38-01 COUNTERWEIGHT REMOVAL AND INSTALLATION

SPECIFICATIONS37 topics

40-01 NAMEPLATE AND DECALS
40-02 GPX 30/50 GENERAL SPECIFICATIONS
- CAPACITIES
- SERVICE WEIGHTS
- AXLE WEIGHTS
- MAXIMUM GRADEABILITY
- PARKING BRAKE TEST
- DRAWBAR PULL
- TRAVEL SPEEDS
- TURNING RADIUS
- WHEELS & TIRES
- DRIFT: LIFT AND TILT
- LIFT SPEEDS, UPRIGHT
- LOWERING SPEEDS, UPRIGHT
- DRIVE AXLE
- SERVICE BRAKES
- PARKING BRAKE
- COOLING SYSTEM
- ELECTRICAL
- GASOLINE/LPG ENGINE SPECIFICATIONS
- DIESEL ENGINE SPECIFICATIONS
- ENGINE FUEL SPECIFICATIONS
- ENGINE TUNE-UP (GAS/LPG)
- ENGINE TUNE-UP (DIESEL)
- HYDRAULIC SYSTEM
- TRANSMISSION
- CRITICAL FASTENER TORQUE SPECIFICATIONS
40-03 PM INSPECTION AND DRIVER'S DAILY INSPECTION FORMS
40-04 LUBRICANTS AND SHOP SUPPLIES
- LUBRICANTS
- SEALANTS
- GASKET MATERIALS
- THREADLOCKS AND THREADSEALERS
- ADHESIVES
- CLEANERS
- MISCELLANEOUS SHOP SUPPLIES3
40-05 LUBRICATION INTERVALS

Inside this manual

Real pages from this service manual (602 pages). Open the sample pages (PDF, 279 KB)

Sample pages from the Clark GPX, DPX, 30, 55 Forklift Service Manual: Specifications, Troubleshooting, Foldout diagram

Specifications, page 81: TIMING CASE AND DRIVE’.2
Troubleshooting, page 504: Cl!!lRK
Foldout diagram, page 394

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 602 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).