Crown LP3010, 3020 Series Electric Pallet Jack Service Manual
192 pages · Publication 812521-006-0M
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- Models
- LP3010, 3020 Series
- Manual type
- Service Manual
- Pages
- 192
- Publication
- 812521-006-0M
- Condition
- Brand new
What's inside
From the manual's own table of contents: 87 sections, 226 entries. See sample pages (PDF, 671 KB)
General Maintenance and Repair Safety Notes3 topics
- Before Leaving the Truck
- Before Carrying out Work on the Truck
- Before Operating the Truck
General4 topics
- Operating Instructions
- Service Training
- Ordering Spare Parts
- Using the Manual
Model-Number9 topics
- Jacking up the Truck
- Lifting the Vehicle with a Crane
- Lifting the Vehicle with a Fork-Lift Truck
- Towing the vehicle away
- Access to Components
- LP3010 Overview
- LP3020 Overview
- LP 3010 Overview – High Version
- System and Electrical Components
Maintenance10 topics
- Operator Involvement
- Daily Maintenance Record
- Schedule
- Scheduled Replacement of High Pressure Hoses
- Monthly or Every 100 Operating Hours
- Every 3 Months or 250 Operating Hours
- Every 6 Months or 500 Operating Hours
- Annually or Every 1,000 Operating Hours
- Recommended Lubricants
- Lubrication Points, Overview
Hydraulic Pipes and Accessories8 topics
- Removing the Hydraulic Unit
- Replacing the Hydraulic Pump
- Removal
- Installation
- Commissioning
- Pump Motor
- Replacing the Hydraulic Filter
- Oil Change
Valve Block4 topics
- Pressure Relief Valves
- Operation
- Platform Lift Pressure Relief Valve Setting
- Aux. Lift Pressure Relief Valve Setting
Non-Return Valve1 topic
- Functional Test
Line Break Safety Device2 topics
- Tools Required
- Line Break Safety Device Functional Test
Emergency Lowering Valve1 topic
- Emergency Lowering Valve Functional Test
Gear Unit Repair2 topics
- General
- Drive Unit Removal
Show all 87 sections
Steering Limit Switch24 topics
- Lift Limit Switch (Cabin)
- Lift Limit Switch (Forks)
- Overhead Guard Monitor
- Lift Interruption Switch
- Transmitter
- Door Switch
- Pallet Recognition Switch
- Lower Brake Switch
- Steering: Tachogenerator
- Cabin Lift / Lower
- Lift Height Dependent Speed Reduction
- Emergency Disconnect Switch
- Brake Switch
- Fork Lift/Lower
- Dead Man Switch
- Aisle Guidance Two-Hand Switch
- Horn Switch
- Chain Slack Bypass Switch
- Work Lights Switch
- Bypass Switch
- Pressure Switch
- Steering Angle Potentiometer
- Key Switch
- Trip Relay
MK3N Traction Controller4 topics
- Precautionary Measures
- Maintenance
- Replacing the Traction Controller
- Controller
Replacing the Lift Controller1 topic
- Settings after Replacing the Lift Controller
Replacing the Traction Controller2 topics
- Settings after Replacing the Steering Controller
- Replacing Fuses
Replacing the Graphic Display1 topic
- Settings after Replacing the Graphic Display
Connecting the programmer and the adapter3 topics
- Data Connection to the Pump Controller
- Data connection to the Traction Controller
- Data Connection to the Graphical Display
Operating Menu2 topics
- Menu Functions
- Graphic Display, Menu Structure
ADJUSTMENTS Menu1 topic
- Traction Control System, Menu Structure
Steering Control System, ALARM2 topics
- Audible Alarm
- Programmer, ALARMS menu
Electric Motors2 topics
- General Maintenance Instructions
- Preparation
Drive Motor Maintenance4 topics
- Access to Brushes
- Armature
- Bearings
- Pump Motor Maintenance
Steering Motor Maintenance3 topics
- Battery
- Replacing the Battery
- General Functional Description
Steering10 topics
- Steering Chain Adjustment
- Steering Pod Removal / Installation
- Steering Motor Removal / Assembly
- Removal / Assembly
- Potentiometer (PTR) Installation
- Functional Test
- Steering Limit Switch (MF)
- Replacing the Steering Limit Switches
- Limit Switch Test
- Limit Switch Adjustment
Fork Carriage (Aux. Lift Only)5 topics
- Fork Carriage Removal
- Removing the Fork Carriage Rollers
- Fork Carriage Roller Installation
- Fork Carriage Installation
- Tensioning the Lift Chain
INSPECTION10 topics
- Cleaning
- Wear
- Chain Dimensions
- Freedom of Movement
- Chain Anchor and Pulleys
- Worn or Missing Plates
- Protruding or Turned Chain Pins
- Corrosion
- Chain Lateral Wear
- Misalignment of Lift Components
Fork Tine Test8 topics
- Fork Identification
- Repairs
- Crack Inspection
- Fork Blade Warping
- Verticality Test
- Measuring the Fork Tip Width
- Fork Tine Height Difference
- Fork Stop
Cylinders4 topics
- Plunger Cylinders (single-acting)
- Piston Cylinder (Double-Acting Cylinder)
- Inspection
- Seal Installation
Aux. Lift Cylinder6 topics
- Removal - Preparation
- Aux. Lift Cylinder Removal
- Repairing the Aux. Lift Cylinder
- Disassembly
- Assembly
- Aux. Lift Cylinder Assembly
Lift Cylinder3 topics
- Lift Cylinder Removal
- Repairing the Lift Cylinder
- Lift Cylinder Assembly
Inside this manual
Real pages from this service manual (192 pages). Open the sample pages (PDF, 670 KB)
- Specifications, page 68: DRIVE UNIT
- Troubleshooting, page 82: MS-LP31010/320-GB 09/02 • Rev. A • Printed in Germany
- Diagram, page 150: Removing Platform with Aux. Lift (1800
- Foldout diagram, page 183: MS/MP-DIA-3010
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the LP3010 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 192 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).