Crown RC 5500 Series AC Traction Stand-up Counterbalance Forklift Service Manual & Parts Catalog
691 pages · Publication PF15343-006
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- Models
- RC 5500 Series AC Traction
- Manual type
- Service Manual & Parts Catalog
- Pages
- 691
- Publication
- PF15343-006
- Condition
- Brand new
What's inside
From the manual's own table of contents: 449 sections, 456 entries. See sample pages (PDF, 721 KB)
General Maintenance Instructions
Control of Hazardous Energy
Lockout/Tagout
Battery
Safety Rules
Battery Care
Charging
Battery Removal
Battery Installation
Lockout - Tagout
Brake Release Instructions
Capacitance
Hydraulic
Towing Truck
Power Unit First Direction
in the Forks First Direction
Pulling in Power Unit First Direction
Pulling in the Forks First Direction
Lifting and Blocking
Mast
Blocking Masts
Disconnecting Tilt Cylinder
Removing Mast
Cleaning of Material Handling Equipment
Show all 449 sections
Cleaning Methods
Introduction
Operation Instructions
Operater Training
Service Training
Replacement Parts
Lubrication and Adjustment
Component Accessibility
Lubrication
Componentry
Access 1
Access 2
Access 3
Access 71 topic
- TABLE OF CONTENTS BRESL, BRESR
BRKS
CBVE
CBVR
DMS1, DMS2, DMS3
ENLS, ENSR
HGTS1
HGTS2
HGTS3
HGTS4
LGT1, LGT2
LGTS1
PRVA1 topic
- TABLE OF CONTENTS RS
SVTE
SVTR
SVBy
SVA1A
SVA1B
SVA2A
SVA2B
Metric Torque Values
Grade
Torque Values
General Information
Hydraulic Lines and Fittings
Reservoir
Filter
Drift Test
Lift Drift Test
Tilt Drift Test
Steering Slip
Freezer Preparation
Circuit Operation
Hydraulic Circuits
Steering Circuit
Hoist
Lift Circuit
Lower Circuit
Tilt and Accessory Flow
Tilt
Tilt Down Circuit
Tilt Back Circuit
Tilt Position Assist
Sideshift - Left Circuit
Sideshift - Right Circuit
Fourth Hydraulic Function (Second Accessory)
Fifth Hydraulic Function (Third Accessory)1 topic
- TABLE OF CONTENTS Accessory Clamp Set-Up
Attachment Setup - General
Attachment Setup - Clamp
Hydraulic Schematic Symbols
Pump Maintenance
General
Pump Disassembly
Parts Inspection
Body
Priority Valve
Pump Reassembly
Start Up Procedure
Drive Unit
Inspect Drive Unit
Drive Unit Lubrication
Drive Tire Replacement
Traction Motor
Traction Motor Removal
Traction Motor Installation
Drive Unit Removal
Drive Unit Installation
Drive Unit Sub-Assembly Removal
Drive Unit Gear Assembly Replacement/Installation
Electrical
Electrical System
Wiring Color Codes
Power Cables
Switches
ACCESS 123
ACCESS 1 Display
Operator Level
Message Mode
Timer - Message Mode
Trip - Message Mode
Bdi - Message Mode
Hours - Message Mode
Odometer - Message Mode
Hour
Pressure
Events
Service
Level 2
Level 3
Bleed Quick Disconnect
Performance
Relief Pressure Setup1 topic
- TABLE OF CONTENTS Analyzer
Analyzer Access
A1 Status
A2 Inputs
A3 Outputs
A4 Test Outputs
Calibration
Features
Hours
Hour Access
Utilities
Control Modules
Traction Drive Module
Basics of System Operation
Control Circuit Operation
Power Circuit Operation
Hydraulic Control Module - AC/DC
Accessory Control Module
Contactor
Checking
Battery Cleaning
Troubleshooting
Motors
Pump Motor and Brush Inspection
Event Codes
Event Code 100
Event Code 101
Event Code 102
Event Code 103
Event Code 104
Event Code 105
Event Code 106
Event Code 107
Event Code 108
Event Code 109
Event Code 110
Event Code 111
Event Code 112
Event Code 113
Event Code 114
Event Code 199
Event Code 200
Event Code 2011 topic
- TABLE OF CONTENTS Event Code 202
Event Code 202
Event Code 203
Event Code 204
Event Code 205
Event Code 206
Event Code 207
Event Code 208
Event Code 209
Event Code 212
Event Code 213
Event Code 214
Event Code 215
Event Code 216
Event Code 217
Event Code 218
Event Code 219
Event Code 220
Event Code 221
Event Code 222
Event Code 223
Event Code 224
Event Code 300
Event Code 301
Event Code 302
Event Code 303
Event Code 304
Event Code 305
Event Code 306
Event Code 307
Event Code 308
Event Code 309
Event Code 310
Event Code 314
Event Code 315
Event Code 316
Event Code 318
Event Code 319
Event Code 399
Event Code 700
Event Code 701
Event Code 702
Event Code 703
Event Code 704
Event Code 705
Event Code 706
Event Code 707
Event Code 708
Event Code 709
Event Code 710
Event Code 711
Event Code 7121 topic
- TABLE OF CONTENTS Event Code 713
Event Code 714
Event Code 715
Event Code 716
Event Code 717
Event Code 718
Event Code 719
Event Code 720
Event Code 721
Event Code 722
Event Code 723
Event Code 724
Event Code 726
Event Code 727
Event Code 728
Event Code 729
Event Code 730
Event Code 731
Event Code 732
Event Code 733
Event Code 734
Event Code 735
Event Code 736
Event Code 737
Event Code 738
Event Code 739
Event Code 740
Event Code 741
Event Code 742
Event Code 743
Event Code 744
Event Code 745
Event Code 746
Event Code 747
Event Code 748
Event Code 749
Event Code 750
Event Code 751
Event Code 752
Event Code 753
Event Code 754
Event Code 755
Event Code 799
Brake
Service Brake
Plugging Distance
Stopping Distance
Parking Brake Check
Electric Parking Brake Release Procedures
Releasing Parking Brake Using Operator Display
Releasing Parking Brake Using Truck Battery
Releasing Parking Brake Using External Power Source
Brake Switch Adjustment (BRKS)
Parking Brake Removal
Steering
Hydrostatic Steering Unit
Forward and Reverse Steering
Steer Tire
Steer Command Assembly
Housing to Yoke Assembly
Steer Motor to Axle Housing Assembly
Wheel Assemblies to Steer Axle (Metallic Shield)
Wheel Assemblies to Steel Axle (Oil Seal)
Hydraulic Steer Motor
Disassembly
Steer Motor Assembly
Motor Timing
Torque Requirements
Fork Adjustments
Mast Flaking
TT (Triple Telescopic Full Free Lift) Mast
Mast Testing (Assembled)
Mast Inspection
Mast Disassembly
Removal From Power Unit
Mast Reassembly
Quad (Four Stage) Mast
Mast Removal
Carriage Removal
Carriage Inspection
Lift Chain Tension1 topic
- TABLE OF CONTENTS Lift Chains
Inspection
Wear
Rust and Corrosion
Cracked Plates
Tight Joints
Protruding or Turned Pins
Chain Side Wear
Lift Chain Lubrication
Lift Chain Replacement
Chain Anchors and Pulleys
Leaf Chain Disconnect
Disconnect Procedures
Fork Inspection
Abrasion
Overloading
Fatigue
Bent or Twisted Forks
Hanger
Cylinders
Mast Cylinder
Mast Cylinder Inspection
Mast Cylinder Disassembly
Mast Cylinder Repair
Mast Cylinder Reassembly
Mast Cylinder Bleeding and Flushing Procedures
Mast Cylinder Bleeding
Mast Cylinder Flushing
Carriage Cylinder
Carriage Cylinder Disassembly
Carriage Cylinder Repair
Carriage Cylinder Reassembly
Carriage Cylinder Bleeding and Flushing Procedures
Carriage Cylinder Bleeding
Carriage Cylinder Flushing
Tilt Cylinder
Tilt Cylinder Inspection
Tilt Cylinder Disassembly
Rod Disassembly
Tilt Cylinder Repair
Tilt Cylinder and Rod Reassembly
Tilt Cylinder Adjustment
Tilt Cylinder Shimming
Tilt Cylinder Bleeding and Flushing Procedures
Tilt Cylinder Bleeding and Flushing
Sideshifter Cylinder
Sideshifter Cylinder Inspection
Sideshifter Cylinder Removal
Sideshifter Cylinder Disassembly
Sideshifter Cylinder Reassembly
Sideshifter
Sideshifter Inspection
Sideshifter Removal
Sideshifter Installation
Bearings
Bearing Lubrication
Bearing Service
Supply Circuit Test
Sideshift Circuit Test
Glossary
Introduction to Diagram Usage
Schematic
Pictorials
Electrical Diagrams Index
Electrical Schematic - AC Lift
Electrical Schematic - DC Lift
Distribution Panel
Display Module
Multi-Task Handle
Traction Control Module
Hydraulic Control Module - AC Lift
Hydraulic Control Module - DC Lift
Motors and Brakes
Console and Overhead Guard
Floorboard
Hydraulics, Height & Load Sense
Freezer Condition
Power Cables - AC Lift (ANSI Trucks)
Power Cable - AC Lift w/Rapid Charge
Power Cable - AC Lift (Euro Trucks)
Power Cables - DC Lift (ANSI Trucks)
Power Cable - DC Lift w/Rapid Charge
Power Cable - DC Lift (Euro Trucks)
InfoLink
Wire Harnesses
Entire Truck
Power Unit
Armrest
Suspended Floorboard
FlexRide Suspension
Entry Bar
Counterweight
Overhead Guard
Battery Retainers, Spacers, Rollers
Plumbing
Mast Plumbing - TT
Mast Plumbing - Quad
DC Lift Pump
Pump Motor - AC
Pump Motor - DC
Pump Motor - AC “EE
Valve Assembly 1 Low Flow Accessory
Valve Assembly W/2 High Flow Accessories
Chain Slack Valve - Quad Mast
Manifold Crossover Relief
Carriage Hydraulics - TT/Quad
AC Traction Motor
AC Traction Motor - EE
Drive Tire
Electrical Components - Power Unit
Contactor Panel
Contactor Panel - EE
Distribution Panel - Freezer/Corrosion
Distribution Panel - EE
Connectors
Battery Retainer Switches
Tilt Limit Switch
Control Cable
Overhead Guard - Strobe Light
Overhead Guard - Worklights
Work Lights - TT Mast
Work Lights - Quad Mast
Strobe Light
Steering Command
Steer Axle
Steer Motor
Steer Unit
Mast - TT
Mast - Quad
Fork Carriage - TT Mast
Fork Carriage - Quad Mast
Yoke - TT
5th Function
Yoke Quad Mast
Lift Chain - TT Mast
Lift Chain - Quad Mast
Load Backrest
Fork
Mast Cylinder - TT
Carriage Cylinder - TT
Mast Cylinder - Quad
Carriage Cylinder - Quad
Work Assist
Work Assist Accessories
Labels & Decals
Labels & Decals Power Unit
Labels & Decals InfoPoint/Access
Labels & Decals RC 5500C
Inside this manual
Real pages from this service manual & parts catalog (691 pages). Open the sample pages (PDF, 719 KB)
- Repair procedure, page 130: DRIVE UNIT
- Specifications, page 350: LIFTING MECHANISM
- Diagram, page 410: WIRING DIAGRAMS
- Color page, page 73: LUBRICATION & ADJUSTMENT
- Color page, page 126: DRIVE UNIT
Manual types
This manual is a service manual & parts catalog. For reference, the three main manual types:
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 691 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).