Crown RR, RD 5700 Series AC Traction Double Reach Truck Service Manual & Parts Catalog
813 pages · Publication PF17419-006
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- Models
- RR, RD 5700 Series AC Traction
- Manual type
- Service Manual & Parts Catalog
- Pages
- 813
- Publication
- PF17419-006
- Condition
- Brand new
What's inside
From the manual's own table of contents: 380 topics. See sample pages (PDF, 663 KB)
- General Maintenance Instructions
- Cleaning of Material Handling Equipment
- Cleaning Methods
- Control of Hazardous Energy
- Lockout/Tagout
- Battery
- Safety Rules
- Battery Care
- Charging
- Battery Removal
- Battery Installation
- Lockout - Tagout
- Capacitance
- Releasing the Brakes
- Tow Mode Method
- Brake Release Service Tool Method
- Mechanical Brake Release Method
- Towing Truck
- Towing by Pulling in Power Unit First Direction
- Towing by Pulling in the Forks First Direction
- Pulling in Power Unit First Direction
- Pulling in the Forks First Direction
- Hydraulic
- Lifting and Blocking
Show all 380 topics
- Mast and Fork Carriage
- Blocking Masts
- Reach Mechanism
- Tilt
- Introduction
- Operator Instructions
- Operator Training
- Service Training
- Replacement Parts
- Lubrication and Adjustment
- Planned Maintenance
- Overview
- Component Access
- Power Unit Console
- Contactor Panel Cover
- Floorboard
- Power Unit Door
- Left and Right Hand Reservoir Covers
- Lubrication
- Componentry
- Audible Indicators
- Contactors
- Encoders
- Fans
- Fuses
- FU9 (AC Hydraulic Trucks)
- FU9 (DC Hydraulic Trucks)
- Lights
- LGT2, LGT3
- Miscellaneous
- Motors
- Potentiometers
- Relays
- Solenoids
- SVBY
- Switches
- BRES1
- BRES2
- HGTRS2
- Metric Torque Values
- Grade
- Torque Values
- Hydraulic System
- Adding Hydraulic Oil
- Hydraulic Lines and Fittings
- Filter
- Reservoir
- Secondary Lift Pump (P2) Cutout
- Lift Speed
- Hoist Drift
- Tilt Drift
- Hydraulic System Contamination
- Main Lift Cylinder and Carriage Cylinder Contamination
- Hydraulic Tank Contamination
- Hydraulic Manifold Block Removal and Flushing
- Hydraulic Circuits
- Oil Flow for Hydraulic Steering
- Hoist Raise, Dual Pumps
- Hoist Raise, Single Pump
- Hoist Raise Stopped
- Hoist Lower
- Accessory Hydraulics
- Hydraulic Schematic Symbols
- Lift Pump
- DC Lift Pump Disassembly
- Parts Inspection
- Mounting Flange and End Cover
- Bushings
- Gears
- DC Lift Pump Assembly
- Load Sensing Flow Control Valve
- Load Sensing Flow Control Valve Disassembly
- Load Sensing Flow Control Valve Assembly
- Initial Start Up Procedure
- AC Lift Pump Disassembly
- AC Lift Pump Assembly
- Manifold Block
- Relief Valves (RV1 & RV2) Operation
- Adjustment
- To adjust RV1 on AC trucks
- Proportional Valves (PVA & PVL)
- Manifold Block O-Ring Replacement
- Hydraulic Troubleshooting
- Disassembly and Assembly
- Drive Tire Replacement
- Drive Unit Lubrication
- Oil Pump Disassembly
- Oil Pump Assembly
- Under Carriage Inspections and Adjustments
- Articulation Adjustment
- RR/RD 5700 Series
- RR/RD 5700S Series
- Drive Unit Removal
- Drive Unit Replacement
- Drive Unit Dowel Pins
- Electrical System
- Wiring Color Codes
- Power Cables
- Height Sensor
- Removal and Disassembly
- Assembly and Installation
- ACCESS 1 2 3 Menus
- Quick Reference Guide
- Operator Menus
- Info Screen
- Timer
- Timer - Start
- Timer - Stop
- Timer - Reset
- Trip
- Height
- Hours
- Odometer
- Speed
- Weight & Height
- Model
- Hour Meters
- Event Codes
- Service
- Performance = ___
- User Rack
- User Rack - Show/Delete
- User Rack - Add
- User Rack - Modify
- User Rack - Loaded Offset
- Rack Select
- Next: LL Height
- Target: LL Height
- Raise Only
- Remote Raise/Lower
- Rack Select Disabled
- Service Menus
- Analyzer
- Analyzer Access
- Analyzer Menu Descriptions
- Calibration
- When to Calibrate
- Calibration Access
- Calibration Procedures
- Features
- Features Access
- Hours Access
- Events
- Performance
- Performance Access
- Utilities
- Utilities Access
- Capacity Data Monitor
- Camera Setup
- Keyboard Operation
- Standby Mode
- Horizontal Bars
- Locking the Keyboard
- Language and Default Settings
- Language
- Default Settings
- AC Traction Drive
- Basics of System Operation
- Control Circuit Operation
- Power Circuit Operation
- Contactor
- Inspection
- Contacts
- Coil
- Component Replacement
- Contact Replacement
- Coil Replacement
- Torque
- Multi-Task Control
- Handle Harness Replacement
- POT1 or POT2 Replacement
- Checking Battery
- Charging Battery
- Battery Removal & Installation (S Series Truck Shown)
- Battery Cleaning
- Troubleshooting
- Traction Motor
- Lift Pump Motor - AC Hydraulics
- Lift Pump Motor - DC Hydraulics
- V Trucks
- Steer Motor
- DC Motor and Brush Inspection
- Brake System
- Stopping Distance
- Drive Brake (BRK1)
- Air Gap Adjustment
- Torque Gap Adjustment
- Brake Assembly
- Caster Brake (BRK2)
- Caster Wheel and Brake Removal
- Caster Wheel and Brake Inspection
- Drum and Bearing Assembly
- Caster Wheel and Brake Installation
- Hydraulic Steering System
- Hydrostatic Steer Control Unit
- Forward and Reverse Steering
- Steer Tiller
- Steer Tiller Disassembly
- Steer Tiller Assembly
- Removing Steer Motor from Carriage
- Assembly of Steer Motor to Carriage
- Wheel Position Sensor (RPS1)
- Steering Feedback Gear Alignment
- Traction/Steer Tire Alignment and RPS1 Calibration
- Electronic Power Steering System
- Carriage
- Hydraulic Steer Motor
- Disassembly
- Steer Motor Assembly
- Motor Timing
- Mast
- Torque Requirements
- Fork Adjustments
- Mast Testing (Assembled)
- Flaking
- Mast Staging Bumper Replacement
- Mast Dampening Screws
- Assembly
- Flushing
- Bleeding
- Lift Chains
- Wear
- Rust and Corrosion
- Cracked Plates
- Tight Joints
- Protruding or Turned Pins
- Chain Side Wear
- Lift Chain Lubrication
- Lift Chain Replacement
- Chain Anchors and Pulleys
- Leaf Chain Disconnect
- Disconnect Procedures
- Fork Inspection
- Abrasion
- Overloading
- Fatigue
- Bent or Twisted Forks
- Hanger
- Lift Cylinders
- Cylinder Removal
- Right & Left Hand Lift
- Cylinder Replacement
- Lift Cylinder
- Seals
- Seal Removal
- Seal Installation - General
- Rod U-Cup Installation
- Cylinder U-Cup Installation
- Cylinder Assembly
- Cylinder - Summary
- Cylinder Bleeding and Flushing
- Bleeding - Free Lift Cylinder
- Bleeding - Stage Lift Cylinders
- Tilt Cylinder
- Tilt Cylinder (Optional)
- Rod Disassembly
- Seal Replacement
- Cylinder Reassembly
- Tilt Cylinder Flushing and Bleeding Procedures
- Reach Assembly
- Reach Inspection
- Poly Stop
- Reach Cylinder Adjustment
- Center Pivot Repair and Adjustment
- Reassembly
- Reach Cylinders Flushing and Bleeding Procedures
- Glossary
- Introduction to Diagram Usage
- Schematic
- Pictorials
- Electrical Schematic - All Trucks
- Electrical Schematic - AC Traction & Hydraulics
- Electrical Schematic - DC Hydraulics
- Distribution Panel
- Multi-Task Control Handle
- ACCESS 3 - TCM & Motors
- ACCESS 2 - HCM
- Fuse Panel
- ACCESS 1 - DM & Key Switch
- inch Freezer/Corrosion Package
- ACCESS 4 - VCM
- Mast Cable & Options
- Brakes & Floorboard
- Power Unit Hydraulics
- Electronic Power Steering Control
- inch Power Cables - AC Hydraulics
- inch Power Cables - DC Hydraulics
- inch Power Cables - AC Hydraulics European
- inch Power Cables - AC Hydraulics
- inch Power Cables - DC Hydraulics
- inch Power Cables - AC Hydraulics European
- Thermo Assist
- InfoLink
- Mast Camera
- Wire Harnesses
- Hydraulic Schematic
- Power Unit
- Undercarriage Articulation
- Mast Guard
- Battery Retainers and Spacers
- Battery Retainers and Spacers - EE
- Overhead Guard
- AC Hydraulic Reservoir
- DC Hydraulic Reservoir
- Manifold Block Hydraulics
- Steering Control
- Reach Hydraulics
- Reach Hydraulics with Tilt & Sideshift
- Mast Hydraulics - TT
- Drive In Rack Mast Hydraulics - TT
- DC Lift Pump
- V 10 cc Lift Pump
- cc AC Lift Pump
- AC Lift Pump Motor
- DC Lift Pump Motor
- AC Lift Pump Motor - EE
- Reach Assembly Manifolds
- Drive Unit
- Drive Unit Lubrication System
- Traction Motor - M1
- Traction Tire
- Electrical Components AC
- Electrical Components DC
- Contactors & Fuses
- Contactors & Fuses EE
- Contactor - EE
- ACCESS 1 - Enhanced/CDM Display
- Control Cable - TT Mast
- Connectors
- Strobe Light
- Freezer Corrosion
- Overhead Guard Accessories
- Caster
- Brake
- Steering Feedback Sensor
- Electronic Power Steering Motor
- Steer Control Unit
- Lifting Mechanism Removable Outrigger Ends
- TT - Drive In Rack Mast
- Load Wheel
- Yoke
- Load Backrest
- Fork
- TT Lift Cylinder
- TT Carriage Cylinder
- Reach Cylinder
- Sideshift Cylinder
- Reach With Tilt
- Reach with Tilt & Sideshift
- InfoLink Accessories
- Work Assist Tube
- Work Assist Tube Accessories
- Camera
- Labels & Decals
- Labels & Decals SAA
- Labels & Decals China
Inside this manual
Real pages from this service manual & parts catalog (813 pages). Open the sample pages (PDF, 663 KB)
- Repair procedure, page 119: LUBRICATION & ADJUSTMENT
- Diagram, page 419: WIRING DIAGRAMS
- Specifications, page 659: LIFTING MECHANISM PARTS
- Color page, page 84: LUBRICATION & ADJUSTMENT
- Color page, page 374: CYLINDERS
Manual types
This manual is a service manual & parts catalog. For reference, the three main manual types:
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 813 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).