Mast and Fork Carriage
Blocking Masts
Reach Mechanism
Tilt
Introduction
Operator Instructions
Operator Training
Service Training
Replacement Parts
Lubrication and Adjustment
Planned Maintenance
Overview
Component Access
Power Unit Console
Knee Pad and Upper Pedal Assembly
Seat Covers and Floorboard
Floorboard
Upper Foot Rest
Power Unit Door
Front Left Hand Power Unit Compartment
Front Right Hand Power Unit Compartment
Lubrication
Componentry
Audible Indicators
Contactors
Encoders
Fans
Fuses
FU9 (AC Hydraulic Trucks)
FU9 (DC Hydraulic Trucks)1 topic
LGT2, LGT3
Miscellaneous
Motors
Potentiometers
Relays1 topic
- TABLE OF CONTENTS Solenoids
SVBY
Switches
BRES2
HGTRS2
Metric Torque Values
Grade
Torque Values
Hydraulic Circuits
Oil Flow for Hydraulic Steering
Hoist Raise, Dual Pumps
Hoist Raise, Single Pump
Hoist Raise Stopped
Hoist Lower
Accessory Hydraulics
Hydraulic System
Adding Hydraulic Oil
Hydraulic Lines and Fittings
Filter
Reservoir
Secondary Lift Pump (P2) Cutout
Lift Speed
Hoist Drift
Tilt Drift1 topic
- TABLE OF CONTENTS Hydraulic System Contamination
Main Lift Cylinder and Carriage Cylinder Contamination
Hydraulic Tank Contamination
Hydraulic Manifold Block Removal and Flushing
Hydraulic Schematic Symbols
Lift Pump
DC Lift Pump Disassembly
Parts Inspection
Mounting Flange and End Cover
Bushings
Gears
DC Lift Pump Assembly
Load Sensing Flow Control Valve
Load Sensing Flow Control Valve Disassembly
Load Sensing Flow Control Valve Assembly
Initial Start Up Procedure
AC Lift Pump Disassembly
AC Lift Pump Assembly
Manifold Block
Relief Valves (RV1 & RV2) Operation
Adjustment
To adjust RV1 on AC trucks
Proportional Valves (PVA & PVL)
Manifold Block O-Ring Replacement
Hydraulic Troubleshooting
Disassembly and Assembly
Drive Tire Replacement
Drive Unit Lubrication
Oil Pump Disassembly
Oil Pump Assembly
Under Carriage Inspections and Adjustments
Articulation Adjustment
RR/RD 5700 Series
RR/RD 5700S Series
Drive Unit Removal
Drive Unit Replacement
Drive Unit Dowel Pins
Electrical System
Wiring Color Codes
Power Cables
Height Sensor
Removal and Disassembly
Assembly and Installation
ACCESS 1 2 3 Menus
Quick Reference Guide
Operator Menus
Info Screen
Timer
Timer - Start
Timer - Stop
Timer - Reset
Trip
Height
Hours
Odometer
Speed
Weight & Height
Model
Hour Meters
Event Codes
Service
Performance = ___
User Rack
User Rack - Show/Delete
User Rack - Add
User Rack - Modify
User Rack - Loaded Offset
Rack Select
Next: LL Height
Target: LL Height
Raise Only
Remote Raise/Lower
Rack Select Disabled
Service Menus
Analyzer
Analyzer Access
Analyzer Menu Descriptions
Calibration
When to Calibrate
Calibration Access
Calibration Procedures
Features
Features Access
Hours Access
Events
Performance
Performance Access1 topic
- TABLE OF CONTENTS Utilities
Utilities Access
Capacity Data Monitor
Camera Setup
Keyboard Operation
Standby Mode
Horizontal Bars
Locking the Keyboard
Language and Default Settings
Language
Default Settings
AC Traction Drive
Basics of System Operation
Control Circuit Operation
Power Circuit Operation
Contactor
Inspection
Contacts
Coil
Component Replacement
Contact Replacement
Coil Replacement
Torque
Multi-Task Control
Handle Harness Replacement
POT1 or POT2 Replacement
Checking Battery
Charging Battery
(S Series Truck Shown)
Battery Cleaning
Troubleshooting
Traction Motor
Lift Pump Motor - AC Hydraulics
Lift Pump Motor - DC Hydraulics
Steer Motor
DC Motor and Brush Inspection
Brake System
Stopping Distance
Drive Brake (BRK1)
Air Gap Adjustment
Torque Gap Adjustment
Brake Assembly
Caster Brake (BRK2)
Caster Wheel and Brake Removal
Caster Wheel and Brake Inspection
Drum and Bearing Assembly
Caster Wheel and Brake Installation
Hydraulic Steering System
Hydrostatic Steer Control Unit
Forward and Reverse Steering
Steer Tiller
Steer Tiller Disassembly
Steer Tiller Assembly
Removing Steer Motor from Carriage
Assembly of Steer Motor to Carriage
Steering Feedback Gear Alignment
Traction/Steer Tire Alignment and RPS1 Calibration
System
Electronic Power Steering System
Hydraulic Steer Motor
Disassembly
Steer Motor Assembly
Motor Timing
Mast
Torque Requirements
Fork Adjustments
Mast Testing (Assembled)
Flaking
Mast Staging Bumper Replacement
Mast Dampening Screws
Assembly
Flushing
Bleeding1 topic
- TABLE OF CONTENTS Lift Chains
Wear
Rust and Corrosion
Cracked Plates
Tight Joints
Protruding or Turned Pins
Chain Side Wear
Lift Chain Lubrication
Lift Chain Replacement
Chain Anchors and Pulleys
Leaf Chain Disconnect
Disconnect Procedures
Fork Inspection
Abrasion
Overloading
Fatigue
Bent or Twisted Forks
Hanger
Lift Cylinders
Cylinder Removal
Right & Left Hand Lift
Cylinder Replacement
Lift Cylinder
Seals
Seal Removal
Seal Installation - General
Rod U-Cup Installation
Cylinder U-Cup Installation
Cylinder Assembly
Cylinder - Summary
Cylinder Bleeding and Flushing
Bleeding - Free Lift Cylinder
Bleeding - Stage Lift Cylinders
Tilt Cylinder
Tilt Cylinder (Optional)
Rod Disassembly
Seal Replacement
Cylinder Reassembly
Tilt Cylinder Flushing and Bleeding Procedures
Reach Assembly
Reach Inspection
Poly Stop
Reach Cylinder Adjustment
Center Pivot Repair and Adjustment
Reassembly
Reach Cylinders Flushing and Bleeding Procedures
Glossary
Introduction to Diagram Usage
Schematic
Pictorials
Electrical Schematic - All Trucks
Electrical Schematic - AC Traction & Hydraulics
Electrical Schematic - DC Hydraulics
Distribution Panel
Multi-Task Control Handle
ACCESS 3 - TCM & Motors
ACCESS 2 - HCM
Fuse Panel
ACCESS 1 - DM & Key Switch
inch Freezer/Corrosion Package
ACCESS 4 - VCM
Mast Cable & Options
Brakes & Floorboard
Power Unit Hydraulics
Electronic Power Steering Control
inch Power Cables - AC Hydraulics
inch Power Cables - DC Hydraulics
inch Power Cables - AC Hydraulics European
inch Power Cables - AC Hydraulics
inch Power Cables - DC Hydraulics
inch Power Cables - AC Hydraulics European
Thermo Assist1 topic
- TABLE OF CONTENTS InfoLink
Mast Camera
Wire Harnesses
Hydraulic Schematic
Power Unit
Upper Foot Rest Area
Undercarriage Articulation
Mast Guard
Battery Retainers and Spacers
Overhead Guard
Seat
Reach Hydraulics
Reach Hydraulics with Tilt & Sideshift
Mast Hydraulics - TT
Drive In Rack Mast Hydraulics - TT
AC Hydraulic Reservoir
DC Hydraulic Reservoir
AC Manifold Block Hydraulics
DC Manifold Block Hydraulics
Steering Control
DC Lift Pump
V 10 cc Lift Pump
cc AC Lift Pump
AC Lift Pump Motor - EE
AC Lift Pump Motor
DC Lift Pump Motor - M2
DC Lift Pump Motor - M3
Reach Assembly Manifolds
Drive Unit
Drive Unit Lubrication System
Traction Motor - M1
Traction Tire
Electrical Components
Contactors & Fuses
Control Cable - TT Mast
Connectors
ACCESS 1 - Enhanced/CDM Display
Strobe Light
Freezer Corrosion
Overhead Guard Accessories
Brake
Caster & Brake Assembly
Steering Feedback Sensor
Electronic Power Steering Motor
Steer Control Unit
Mast TT
Lifting Mechanism Removable Outrigger Ends
TT - Drive In Rack Mast
Load Wheel
Yoke
Load Backrest
Fork
TT Lift Cylinder
TT Carriage Cylinder
Reach Cylinder
Sideshift Cylinder
Reach With Tilt
Reach with Tilt & Sideshift
InfoLink Accessories
Work Assist Tube
Work Assist Tube Accessories
Camera
Labels & Decals
Labels & Decals SAA
Labels & Decals China
