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Crown SC 5300 Wheel Sit-Down Counterbalance Forklift Service Manual

100 pages · Publication 812594-006

$69.81
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Models
SC 5300
Manual type
Service Manual
Pages
100
Publication
812594-006
Condition
Brand new
Crown SC 5300 Wheel Sit-Down Counterbalance Forklift Service Manual, publication 812594-006

What's inside

From the manual's own table of contents: 644 sections, 659 entries. See sample pages (PDF, 599 KB)

General1 topic
  • TABLE OF CONTENTS INTRODUCTION
Important Information
Ordering spare parts
Ordering documentation
Manual structure
Truck modifications and additions
Service personnel qualification
Truck Data Number
SAFETY
General Maintenance Instructions
Cleaning of Material Handling Equipment
Cleaning Methods
Control of Hazardous Energy
Lockout/Tagout
Battery
Safety Rules
Battery Care
Charging
Battery Removal
Battery Installation
Lockout - Tagout
Capacitance
Brake
Releasing Brakes
Show all 645 sections
Releasing Brakes by Switching Connectors and Using an External Power Source
Releasing Brakes by Switching Connectors & Using On Board Truck Battery
Releasing Brakes by Using the Crown Operator Display and Truck Battery is Present
Hydraulic
Lift and Lower Circuit
Tilt Circuit
Steering Circuit
Sideshift Circuit
Towing Truck
Towing by Pulling in Power Unit First Direction
Towing by Lifting Truck and Pulling in Power Unit First Direction
Lifting and Blocking
Mast
Blocking Masts
Disconnecting Tilt Cylinder
Mast Removal
Counterweight Removal
Hose Reel1 topic
  • TABLE OF CONTENTS LUBRICATION & ADJUSTMENT
Operators Daily Checklist
Lubricants, Aerosols & Service Supplies
Planned Maintenance
Overview
Component Access
Seat Deck
Left Side Cover
Right Side Cover
Floorboards
Cover Below Dash
Dash Cover
Steering Column Covers
Control Lever Cover (Trucks with Manual Valve only)
Lowering Flow Control Manifold Cover
Armrest Pad and Cover (Trucks with EPV only)
Lubrication
Metric Torque Values
Grade
Torque Values
COMPONENTRY
Audible Indicators
ALM2 (optional)
Brakes
Contactors
Control Modules
ACCESS 1
ACCESS 2
ACCESS 3
ACCESS 7 (EPV Only)
DR2 (EPV Only - Not Shown)
INFOLINK DISPLAY MODULE (Option)
Cylinders
Carriage Cylinder
Mast Cylinder
Sideshift Cylinder
Steer Actuator
Tilt Cylinder
Encoders1 topic
  • TABLE OF CONTENTS Fans
FAN3 (Option)
Fuses
FU7 (Option - Not Shown)
FU8 (Not Shown)
FU11 (Option)
FU12 (Option)
Lights
DS20 (Manual Valve Only - Option)
LGT1 (Option)
LGT2 (Option - Not Shown)
LGT3 (Option)
LGT4 (Option)
LGT5 (Option)
LGT6 (Option)
Manifolds
Carriage Relief Manifold - 1st Accessory - Not Shown
Carriage Relief Manifold - 2nd Accessory - Not Shown
EPV Manifold (EPV Only)
Lowering Flow Control Manifold (Manual Valve Only)
Operator Presence Manifold (Manual Valve Only)
Tilt Manifold (Manual Valve Only)
Two Accessories Manifold (EPV Only)
Miscellaneous
Breather
Filter
Reservoir
Steer Unit
Suction Strainer
Motors
Potentiometers
POT5 (EPV Only)
POT6 (EPV Only)
POT7 (EPV Only)
Pumps
Lift, Tilt, Accessory and Steer Pump
Relays
K2 (Manual Valve Only)
K3 (EPV Only)1 topic
  • TABLE OF CONTENTS K11 (Option)
K12 (Option)
Resistors
RES1 (Option)
RES2 (Option)
RES3 (Option)
RES50 (Manual Valve Only, Option - Not Shown)
Sensors
Impact Sensor
THS1 (Option)
THS2 (Option)
Solenoids
SPA1 (EPV Only - Option)
SPA2 (EPV Only - Option)
SPL (EPV Only)
SPT (EPV Only)
SVA4 (EPV Only, Option - Not Shown)
SV1 (Manual Valve Only)
SV3 (Manual Valve Only)
SVBy (EPV Only)
SVL (EPV Only)
SVLSD (EPV Only - Option)
SVOP (Manual Valve Only)
SVX (Manual Valve Only, Option - Not Shown)
Suppressors
SB80 (Option - Not Shown)
Switches
AXS1 (Manual Valve Only - Option)
AXS2 (Manual Valve Only - Option)
AXS3 (Option - Manual Valve Shown)
BRES (Option)
BRKS1
BRKS2 (Option)
CLS (Option - EPV Valve Only, Not Shown)
HGTS1
HGTS2 (Option - Not Shown)
HGTS3 (Option - Not Shown)
HNS2 - Not Shown
HNS3 - Not Shown
HNS4 - (EPV Only)
LGS1 (Option)
LGS2 (Option)1 topic
  • TABLE OF CONTENTS ORS (EPV Only - Not Shown)
ORS1 (Manual Valve Only - Not Shown)
ORS2 (Manual Valve Only - Not Shown)
ORS3 (Manual Valve Only - Not Shown)
SBS (Option)
TBS (Manual Valve Only)
THS1, THS2
TLMS
TLT (Manual Valve Only)
TPAS (Option)
Valves
CBVE
CBVR
Control Valve (Manual Valve Only)
CVLSA1 (EPV, Only)
CVLSA2 (EPV, Only)
CVLSI (EPV, Two Accessories Only)
CVLST (EPV Only)
CVR (EPV Only)
Flow Regulator
MPCE (Manual Valve Only)
Load Sense Priority Flow Divider
ORF1 (EPV Only)
ORF2 (EPV Only)
ORF3 (EPV Only)
ORF4 (EPV Only)
ORF5 (EPV Only)
ORF6 (EPV Only)
ORF7 (EPV Only)
PCA (EPV Only)
PCA1 (EPV Only)
PCA2 (EPV Only)
PCL (EPV Only)
PCT (EPV Only)
Quick Disconnect
RV1 (Manual Valve Only)
RV2 (Manual Valve Only)
RVA (EPV Only)
RVM (EPV Only)
SPA1, SPA2, SPL, SPT, SV1, SV3, SVBy, SVL, SVLSD, SVOP SVX
Velocity Fuse1 topic
  • TABLE OF CONTENTS HYDRAULIC SYSTEM
Hydraulic System
Hydraulic Lines and Fittings
Reservoir and Filters
Filters
Drift Test
Tilt Drift Test
Cylinder and Circuit Bleeding
Lift Cylinder Circuit
Tilt Cylinder Circuit
Sideshift Cylinder Circuit
Steer Cylinder Circuit
AC Pump and Motor Replacement
Removal
Installation
Hydraulic Circuits
Manual Steering Circuit
EPV - No Demand for Steering Circuit
Manual Valve- No Demand for Steering Circuit
EPV - Steer Left Circuit
Manual Valve - Steer Left Circuit
EPV - Steer Right Circuit
Manual Valve - Steer Right Circuit
EPV - Lift Circuit
Manual Valve - Lift
EPV - Lower Circuit
Manual Valve - Lower Circuit
EPV - Tilt and Accessory Flow
EPV - Tilt Back Circuit
Manual Valve - Tilt Back Circuit
Tilt Position Assist
EPV - Tilt Forward Circuit
Manual Valve - Tilt Forward Circuit
EPV - Sideshift Left Circuit (trucks with one accessory)
Manual Valve - Sideshift Left Circuit
EPV - Sideshift Right Circuit (trucks with one accessory)
Manual Valve - Sideshift Right Circuit
EPV - Accessory Circuit (trucks with two accessories)
Hydraulic Schematic Symbols
Control Valve
Relief Valve, RV1 and RV2 Adjustment
Control Valve Disassembly
Control Valve Inspection and Repair
Control Valve Assembly
Manifold Blocks
To adjust RVM in the EPV manifold
To prepare to adjust the pressure
To adjust the pressure
To adjust RVA in the EPV manifold1 topic
  • TABLE OF CONTENTS To replace the manifold block O-rings
Prepare the truck
Remove the manifold block
Examine the manifold block
To replace the O-rings
Examine the remaining O-Rings
Adaptors and valves
Manifold block installation
To remove and flush the manifold block
Disassemble the manifold block
Flush the manifold block
Manifold block assembly
DRIVE UNIT
Inspection
To identify a noise from the drive unit
Drive Unit Lubrication
Drive Tyre Replacement
Drive Axle Seal Replacement
Drive Axle Seal Removal
Drive Axle Seal Installation
Drive Unit Removal
Alternative 1 - Remove the Drive Unit from the Side of the Power Unit
Alternative 2 - Remove the Drive Unit from the Front of the Power Unit
Drive Unit Installation
Traction Motor Removal
Traction Motor Installation
Drive Unit Repair
Removal of the Drive Unit Gear
Installation of the Drive Unit Gear
Procedure to Assemble the Drive Unit Subassembly and Install the Drive Unit
ELECTRICAL SYSTEM
AXS1, AXS2, TLT
BRKS1, BRKS2 (Optional)
Operation
Wire Designations
Troubleshooting
Wiring Color Codes & Schematic Symbols
Wiring Color Codes
Power Cables1 topic
  • TABLE OF CONTENTS Access 1 2 3®
Operator Main Menu Level
Operator Level
Direction Indication
Message Mode
Model - Message Mode
Timer - Message Mode
Trip - Message Mode
BDI - Message Mode
Hours - Message Mode
Odometer - Message Mode
Fuel Cell
Hour
Events
Service
Performance
Operator Level Menus
Service Level 2 and 3 - Features Menus
Service Level 2 - Performance Menus
Service Level 2 - Performance and Calibration Menus
Service Level 2 - Calibration Menus
Service Level 2 and 3 - Hours Menus
Service Level 2 and 3 - Events Menu
Service Level 2 and 3 - Utilities Menus
Analyzer
Analyzer Access
A1 Status
A2 Inputs
A3 Outputs
A4 Test Outputs
Features
Features Access
Performance Access
Calibration
Calibration Access
Calibration Procedures
Calibration Failed
Calibration Passed
Hours
Hours Access1 topic
  • TABLE OF CONTENTS Events
Events Access
Utilities
Utilities Access
Contacts
Coil
Component Replacement
Contact Replacement
Coil Replacement
Checking
Replacing the Battery
Replacing the Battery with a Crane
Replacing the battery using a battery roller stand
Replacing the battery using the Battery Transfer System (BTS)
BTS system components
Removing the battery
Installing the battery
Cover Adjustments
Left Side Cover Adjustment
Right Side Cover Adjustment
To Adjust the Seat Deck Latch
To Adjust the Battery Retainer
Battery Cleaning
Checking the Battery Under Load
Battery Discharge Interrupt Performance (P4)
Event Code Introduction
Event Codes
Display Messages
Event Code Group 100
Event Code 100
Event Code 101
Event Code 102
Event Code 103
Event Code 104
Event Code 105
Event Code 106
Event code 107
Event Code 108
Event Code 109
Event Code 110
Event Code 111
Event Code 1121 topic
  • TABLE OF CONTENTS Event Code 113
Event Code 114
Event Code 115
Event Code 116
Event Code 117
Event Code 118
Event Code 119
Event Code 121
Event Code 122
Event Code 123
Event Code 124
Event Code 125
Event Code 126
Event Code 127
Event Code 128
Event Code 130
Event Code 131
Event Code 132
Event Code 133
Event Code 140
Event Code 141
Event Code 162
Event Code 191
Event Code 199
Event Code Group 200
Event Code 200
Event Code 201
Event Code 202
Event Code 205
Event Code 207
Event Code 208
Event Code 209
Event Code 221
Event Code 222
Event Code 223
Event Code 224
Event Code 225
Event Code 226
Event Code 227
Event Code 228
Event Code 229
Event Code 230
Event Code 231
Event Code 232
Event Code 233
Event Code 234
Event Code 235
Event Code 236
Event Code 237
Event Code 238
Event Code 239
Event Code 240
Event Code 241
Event Code 2421 topic
  • TABLE OF CONTENTS Event Code 243
Event Code 244
Event Code 245
Event Code 246
Event Code 247
Event Code 248
Event Code 249
Event Code 250
Event Code 251
Event Code 252
Event Code 253
Event Code 254
Event Code 255
Event Code 256
Event Code 257
Event Code 258
Event Code 259
Event Code 260
Event Code 261
Event Code 264
Event Code 265
Event Code 266
Event Code 267
Event Code 268
Event Code 269
Event Code 270
Event Code 271
Event Code 272
Event Code 273
Event Code 274
Event Code 275
Event Code 276
Event Code 277
Event Code 278
Event Code 279
Event Code 280
Event Code 281
Event Code 282
Event Code 283
Event Code 284
Event Code 285
Event Code 286
Event Code 287
Event Code 288
Event Code 289
Event Code 290
Event Code 291
Event Code 292
Event Code 293
Event Code 294
Event Code 2951 topic
  • TABLE OF CONTENTS Event Code Group 300
Event Code 300
Event Code 301
Event Code 302
Event Code 303
Event Code 304
Event Code 305
Event Code 306
Event Code 307
Event Code 308
Event Code 309
Event Code 310
Event Code 311
Event Code 312
Event Code 313
Event Code 314
Event Code 315
Event Code 316
Event Code 317
Event Code 318
Event Code 319
Event Code 320
Event Code 321
Event Code 322
Event Code 323
Event Code 324
Event Code 325
Event Code 326
Event Code 327
Event Code 329
Event Code 330
Event Code 331
Event Code 332
Event Code 334
Event Code 335
Event Code 336
Event Code 337
Event Code 338
Event Code 339
Event Code 399
Event Code Group 700
Event Code 700
Event Code 701
Event Code 702
Event Code 703
Event Code 704
Event Code 705
Event Code 706
Event Code 707
Event Code 708
Event Code 709
Event Code 710
Event Code 713
Event Code 7151 topic
  • TABLE OF CONTENTS Event Code 716
Event Code 717
Event Code 720
Event Code 722
Event Code 723
Event Code 724
Event Code 727
Event Code 735
Event Code 736
Event Code 737
Event Code 738
Event Code 743
Event Code 799
No Event Code
BRAKE SYSTEM
Checking Brake Wear
Brake Disassembly
Brake Assembly
STEERING
Hydrostatic Steering Unit
Steering Column Assembly
Column
Gas Cylinder
Control Handle
Steering Wheel Removal
Steering Wheel
Final Assembly
Steer Axle Assembly
Steer Tire
Housing and Yoke Shaft
Housing, Rack, Pistons and Cylinders
Steer Cylinders Seal Replacement
Circuit Bleeding
To Examine steering drift
Steering Control Unit Disassembly
Steering Control Unit Assembly
LIFTING MECHANISM
Torque Requirements
TT Lift Chain Adjustment
Mast Chain Adjustment
Carriage Chain Adjustment
TT Mast Inspection
Mast Flaking
TT Mast Disassembly
Mast Removal from the Power Unit1 topic
  • TABLE OF CONTENTS TT Mast Assembly - Lying Horizontal
Quad Mast Inspection
Column Roller Tracking
Carriage Inspection
Lift Chain Adjustment
Lift Chains
Wear
Rust and Corrosion
Cracked Plates
Tight Joints
Protruding or Turned Pins
Chain Side Wear
Lift Chain Lubrication
Lift Chain Replacement
Chain Anchors and Pulleys
Leaf Chain Disconnect
Disconnect Procedures
Fork Inspection
Abrasion
Overloading
Fatigue
Bent or Twisted Forks
Hanger
Sideshifter
Sideshifter Inspection
Sideshifter Removal
Sideshifter Installation
Bearings
Bearing Lubrication
Bearing Service
Supply Circuit Test
Sideshift Circuit Test
Lift Cylinder
Disassembly
Seals
Seal Removal
Seal Installation - General
Rod U-Cup Installation
Small U-Cup
Large U-Cup
Cylinder U-cup Installation
Cylinder Assembly
Cylinder Bleeding and Flushing
Bleeding - Free Lift Cylinder
Bleeding - Stage Lift Cylinders
Flushing - Stage and Free Lift Cylinders1 topic
  • TABLE OF CONTENTS Disassembly
Rod Disassembly
Seal Replacement
Assembly
Tilt Cylinder Adjustments
GLOSSARY
SCHEMATIC DIAGRAMS
Schematic - EPV
Truck Rear - EPV
Trucks Splices - EPV
ACCESS 3 - EPV
ACCESS 2 - EPV
ACCESS 1 - EPV
Armrest - EPV
Front 1 - EPV
Front 2 - EPV
Hydraulics - EPV
Overhead Guard with Incandescent Work Lights
Overhead Guard with LED Work Lights
Freezer Conditioning
InfoLink
Wire Harnesses - EPV
Schematic - Manual Valve
Truck Rear - Manual Valve
Truck Splices - Manual Valve
ACCESS 3 - Manual Valve
ACCESS 2 - Manual Valve
ACCESS 1 - Manual Valve
Front 1 - Manual Valve
Front 2 - Manual Valve
Hydraulics - Manual Valve
Wire Harnesses - Manual Valve
HYDRAULIC SCHEMATIC
Manual Valve
EPV - Single Accessory
EPV - Double Accessory

Inside this manual

Real pages from this service manual (100 pages). Open the sample pages (PDF, 597 KB)

Sample pages from the Crown SC 5300 Wheel Sit-Down Counterbalance Forklift Service Manual: Specifications, Diagram, Troubleshooting
  • Specifications, page 46: SAFETY
  • Diagram, page 89: Componentry
  • Troubleshooting, page 95: Control Modules

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 100 pages

Quantity one is the manual described above.

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