Crown SC3200 Forklift Service Manual
246 pages · Publication 812548-006
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- Models
- SC3200
- Manual type
- Service Manual
- Pages
- 246
- Publication
- 812548-006
- Condition
- Brand new
What's inside
From the manual's own table of contents: 50 sections, 384 entries. See sample pages (PDF, 659 KB)
General50 topics
- General Maintenance and Repair Safety Notes
- Maintenance and Repair
- Before Leaving the Truck
- Before Carrying out Work on the Truck
- Before Operating the Truck
- Warnings and Labels on the Truck
- General
- Operating Instructions
- Service Training
- Ordering Spare Parts
- Using the Manual
- Model-Number
- Lifting the Truck
- Lifting by Crane
- Lifting by another truck
- Towing the Truck
- Jacking up the Truck
- Counterweight
- Disassembly
- Assembly
- Lubrication and Adjustment
- Component Access
- Recommended Lubricants and Oils
- Lubricants
- Cold Store Truck Lubricants
- Taking the truck out of service
- Bringing the truck back into service
- Lubricant Points and Intervals
- Inspection and Maintenance Schedule
- Daily Maintenance (or every 8 service hours)
- Monthly Maintenance or every 100 service hours
- 3-Monthly Maintenance (or every 250 service hours)
- 6-Monthly Maintenance (or every 500 service hours)
- Annual Maintenance (or every 1000 service hours)
- 2-Yearly Maintenance (or every 2000 service hours)
- Torque Requirements
- Standard Torque Tables
- Special Torque Tables
- Hydraulic Symbols
- Valve Block
- Pump motor
- Hydraulic pump
- Commissioning
- Bleeding
- Oil Change
- Bleeding the hydraulic system
- Bleeding the tilt cylinders
- Bleeding the free lift cylinder
- Bleeding the lift cylinders
- Flushing the cylinders
Drift Tests3 topics
- Lift cylinder drift test
- Tilt cylinder drift test
- Steer unit drift test
Overload Valves (RV)
Drive Unit3 topics
- Gear Unit
- Disassembly
- Assembly
Dismantling the Gear Unit
Gear Unit Assembly12 topics
- Pre-assembly of the housing with flange shaft
- Bevel gear spur wheel pinion shaft pre-assembly
- Spur wheel flange shaft assembly
- Bevel gear assembly
- Bevel pinion assembly
- Flank tooth bearing
- Correcting the flank tooth bearing
- Maintenance
- Adding oil
- Types of oil
- Oil level
- Oil change
Electrics - General3 topics
- Wire Colour Codes
- Abbreviations
- Electrical Symbols
Electrical Components16 topics
- Switch Functions
- Brake Switch (BRS)
- Encoder (ENC), Encoder Module (EM)
- Accelerator Pedal Switch (ACS, POT1)
- Direction Indicator Switch (DIS)
- Handbrake Switch (HBS)
- Raise Potentiometer (POT2)
- Steering Axle Potentiometer (POT3)
- Tilt (TLT), Sideshift (SSS), Auxiliary Switch (AXS)
- Emergency Disconnect
- Key Switch (KYS)
- Fuses (FU)
- Seat Switch (SES)
- Electrical Components - Overview
- Horn Switch (HNS)
- Electrical Board
Zapimos B1S 48/700 Controller68 topics
- Protective Devices
- Polarity Protection
- Wiring Errors
- Overheating
- Protection
- Key Terms
- Shunt or Shunt Resistor (+SH/-SH)
- Volt Motor Negative (VMN)
- Functional Description
- Acceleration / Delay Rate
- Travel Switch
- Travel Switch Signal Response
- Fault Log
- Fault Identification
- Sparkless Contactors
- Inversion Braking
- Creep Mode
- Slow Travel
- Steering Controller
- 45° Steering Angle
- Ramp Start
- Key Switch
- Self Test
- Reverse Travel Alarm
- Seat Switch
- Current Limit
- Overvoltage
- Overheating
- Low Voltage Reduction
- ZAPIMOS B1S 48/700 Pin Layout
- Programmer Connection "B
- Status LED "A
- Status LED Diagnosis
- ZAPIMOS HP 350A Pump Controller
- General
- Protective Devices
- Polarity Protection
- Wiring Errors
- Overheating
- Protection
- Key Terms
- Shunt or Shunt Resistor (+SH/-SH)
- Volt Motor Negative (VMN)
- Functional Description
- Acceleration / Delay Rate
- Hydraulic Switches
- Lift Cutout
- Lift potentiometer
- Lift Potentiometer Response
- Fault Log
- Fault Identification
- Steering Support
- Key Switch
- Self Test
- Current Limit
- Overvoltage
- Overtemperature
- Low Voltage Reduction
- ZAPIMOS HP 350A Pump Controller Connections
- ZAPIMOS HP 350 A Pin Layout
- Pump Controller, LED error code
- Programmer Connection "B
- Status LED "A
- Status LED Diagnosis
- Pump Controller Removal
- Pump Controller Assembly
- Traction Controller Removal
- Traction Controller Assembly
Programmer7 topics
- Display Window
- Operating Keys
- Connecting the Programmer
- Operating Menu
- General
- Traction Controller Operating Menu
- Programmer Start Routine
Traction Controller Menu Functions11 topics
- PROGRAM
- TESTER
- ALARMS
- PROGRAM PEDAL
- CONFIG
- PROGRAM Menu
- TESTER Menu
- ALARMS Menu
- PROGRAM PEDAL Menu
- CONFIG Menu
- Pump Controller Operating Menu
Menu Functions Pump Controller2 topics
- PROGRAM VACC
- PROGRAM VACC Menu
Calibrating the Steering Potentiometer2 topics
- Preparation
- Calibration
Calibrating the Lift Potentiometer
Calibrating the Accelerator Potentiometer
Traction Controller Safety Test57 topics
- Pulse Monitor Trip Test (PMT)
- Equipment
- Test
- PMT Safety Test Wiring
- Battery
- General
- Replacing the battery
- Battery Discharge Indicator (BDI)
- Battery Discharge Indicator Setting (BDI)
- Calibration
- Electric Motors
- General Maintenance Instructions
- Preparation
- Important Maintenance Instructions
- Traction Motor Maintenance
- Access to Brushes
- Maintenance
- Armature
- Bearings
- Pump Motor Maintenance
- Access to brushes
- Maintenance
- Armature
- Brakes
- General
- Brake Lining Wear Limits
- Brake Removal
- Brake Assembly
- Before Assembling
- Assembly
- Foot Brake
- Foot Brake Adjustment
- Checking the braking distance
- Handbrake Adjustment
- Steering
- Hydraulics
- Function
- Steering Components
- Steering wheel
- Disassembly
- Assembly
- Direction Control Switches
- Switch Removal
- Switch Assembly
- Steer Sensor Module
- Disassembly
- Assembly
- Steering Sensor
- Steering Column Adjustment
- Gas Pressure Cylinder Removal
- Gas Pressure Cylinder Assembly and Adjustment
- Steering column
- Disassembly
- Steering Column Removal
- from the steering column
- Replacing the slip rings
- Steering Gear Removal
Steering axle12 topics
- Design
- Steering Gear Assembly
- Wheel hub pre-assembly
- Steering knuckle pre-assembly
- Steering Knuckle and Wheel Hub Assembly
- Spur pinion flange shaft pre-assembly
- Housing pre-assembly
- Adjusting the bearing clearance
- Cylinder Pre-Assembly
- Inserting the cylinder
- Assembling the Axle Bracket to the Steering Gear
- Operational and Leakage Test
Mast (TT Series)6 topics
- Torques
- Mast bearing mounting screws
- Mast Stoppers
- Lifting Gear Minimum Capacity
- Mast Testing (Assembled)
- Flaking
Mast Disassembly11 topics
- Dismantling the Mast (Attached)
- General
- Fork Carriage Removal
- Free Lift Cylinder Removal
- Removing the individual mast stages
- on the Mast Stages and the Fork Carriage
- Mast Stage Rollers
- Fork Carriage Mast Rollers
- Lift Cylinder Removal
- Removing the Mast from the Truck
- Mast Assembly
Lift Chains69 topics
- Inspection
- Cleaning
- Wear
- Freedom of Movement of Chain Links
- Chain Tension
- Chain Anchor and Pulleys
- Worn Connection Plates
- Protruding or Turned Chain Pins
- Corrosion
- Chain Lateral Wear
- Uneven Chain Tension
- Misalignment of Lift Components
- Lift Chain Lubrication
- Detaching Lift Chains
- Tools and Equipment Required
- Detachment
- Fork Tines
- General
- Terms
- Fork Identification
- Repairs
- Checking the Fork
- Crack Inspection
- Verticality Test
- Fork Blade Warping
- Measuring the Fork Tip Width
- Fork Tine Height Difference
- Stop Mechanism
- Fork Blade Wear
- Sideshifter
- General
- Integrated Sideshifter
- Removal, Repair and Assembly
- Hook-on Sideshifter
- Removal, Repair and Assembly
- Cylinders
- General
- Safety when working on hydraulic systems
- Repairing Hydraulic Components
- Rod Seal Assembly
- General
- Large Rod Seal Assembly
- Small Seal Rod Assembly
- Rod Seal Assembly, Sealing Lip First
- Tilt Cylinders
- General
- Removal
- Tilt Cylinder Sectional Drawing
- Dismantling
- Component Inspection
- Assembly
- Lift Cylinders
- General
- Removal and Assembly
- Dismantling
- Rod Seal Removal
- Piston Rod Removal
- Assembly
- Piston Rod Assembly
- Installing the Rod seal
- Free-Lift Cylinder
- General
- Removal and Assembly
- Dismantling
- Rod Seal Removal
- Piston Rod Removal
- Assembly
- Piston Rod Assembly
- Installing the Rod Seal
Hook-on Sideshifter, Cylinder
Integrated Sideshifter, Cylinder2 topics
- Connectors
- Contactors
Control Circuit
Power Circuit
Show all 51 sections
Diagram
Option Lighting Diagram
Seat Switch and Steer Pot
Steer Column
BDI, Horn and Brake Switches
Control Levers
Star Points
Panel Wiring
Traction Controller
Pump Controller
Power Cable Diagram
Main Loom, Part 1
Main Loom, Part 2
Steer Column Loom
Fan Standard
Option: Main Harness, Middle East Fan
Option Lights, Main Loom Lights
Option Lights, Panel to Switch
Option Lights, Module to Panel
Option Lights, Panel to Main Loom Lights
Option Lights, Reverse Alarm to Module
Option, Brush Wear and Overtemperature Display Loom
Option, 5th Hydraulic Function
Option, Cold Store Model Additional Loom, Part 1 of 2
Option, Cold Store Model Additional Loom, Part 2 of 2
Heating Control Module
Hydraulic Schematic
Inside this manual
Real pages from this service manual (246 pages). Open the sample pages (PDF, 658 KB)
- Specifications, page 27: LUBRICATION AND ADJUSTMENT
- Troubleshooting, page 114: ELECTRICS
- Diagram, page 231: DIAGRAMS
- Foldout diagram, page 245: SC3200 03/2004 • Printed in Germany
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 246 pages
Quantity one is the manual described above.
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Other editions and similar models
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