Crown WD2300S Electric Pallet Jack Service Manual
254 pages · Publication 812560-006
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- Models
- WD2300S
- Manual type
- Service Manual
- Pages
- 254
- Publication
- 812560-006
- Condition
- Brand new
What's inside
From the manual's own table of contents: 286 topics. See sample pages (PDF, 657 KB)
- Symbols Used in the Manual
- General Safety Instructions
- Maintenance and Repair Instructions
- Maintenance and Repair
- Before Parking the Truck
- Before Working on the Truck
- Before Starting the Truck
- Warning and Instruction Decals on the Truck
- Introduction
- General
- Operator manual
- Service Training
- Ordering Spare Parts
- Using the Manual
- Lifting the Truck
- Lifting by Crane
- Lifting with another Forklift Truck
- Jacking up the Truck
- Towing the Truck
- Accessing the Components
- Power unit cover
- Control handle
- Control handle knuckle
- Mast
Show all 286 topics
- Platform and side restraint
- Maintenance
- Recommended Lubricants and Oils
- Lubricants
- Cold Store Trucks
- Taking the truck out of service
- Returning the Truck to Service
- Inspection and Maintenance Schedule
- Testing the Operation of the Safety Reverse Switch
- Lubrication Points
- Drive Wheel and Castor Wheels
- Setting the contact pressure
- Torques
- Hydraulic Symbols
- Hydraulic Unit Removal
- Hydraulic System
- Function
- Lifting (Main Lift)
- Lowering (Main Lift)
- Lifting (Initial Lift)
- Lowering (Initial Lift)
- Hydraulic Reservoir Capacity
- Changing the Hydraulic oil and Hydraulic Filter
- Motor & Pump Assembly
- Hydraulic lines and fittings
- General Rules for Hydraulic Lines and Connections
- Bleeding the Hydraulic System
- Drift Test
- Disassembly
- Motor
- Pump
- Relief Valve
- Replacing the relief valve
- Relief valve setting
- Relief valve test and setting
- Testing and setting the load-sensing pressure switches
- Setting the pressure switch points
- Pressure switch PS1
- Pressure switch PS2
- Pressure switch PS3
- Gear Unit
- Preparatory Measures
- Tools required
- Servicing
- Gear Unit Disassembly / Assembly
- Assembly
- Preparing the gear unit
- Assembling the flange shaft
- Pinion Shaft Aassembly
- Adjusting the Bevel Wheel Set
- Checking the Flank Tooth Bearing
- Final Assembly
- Re-Assembly
- Traction motor
- Wire Colour Code
- Abbreviations
- Sundry Abbreviations
- Electrical Wiring Diagrams
- Electrical Components
- Traction Pod (POT, FS, RS)
- Fast / Slow Travel Switch (HSS)
- Safety Reverse Switch (SAS)
- Brake Switch (BRS)
- Horn Switch (HNS1 & 2)
- Key Switch (KYS)
- Emergency Disconnect (BD)
- Fuses (FU)
- Thermo Switch (THS, optional)
- Diode D4
- Diode Block (DB)
- Platform Logic (PLM)
- Limit Switch (LMS1)
- Limit Switch (LMS 2, only for masts > 1700mm)
- Limit Switch (LMS3, only for masts > 1700mm)
- Limit Switch LMS4
- Pressure Switch (PS1)
- Pressure Switch (PS2)
- Pressure Switch (PS3)
- Initial lift Switch
- Hydraulic Control Module (HCM)
- Raise / Lower Switches (RAS, LOS)
- Control Handle Main PCB (Main PCB)
- Hydraulic PCB (Hydr. PCB)
- Speed Transmitter PCB (R/T PCB)
- Heating Option (F/C)
- Battery
- Replacing the Battery
- Battery Discharge Indicator (BDI)
- Operation
- Battery Discharge Indicator Setting (BDI)
- Calibration for Wet Batteries
- Troubleshooting
- Contactors
- Inspection
- Contacts
- Coils
- Springs
- Dismantling
- SEM1 Traction Controller
- Precautionary Measures
- Operating Characteristics
- Speed control
- Reduced Travel Speed Zones
- Downhill Speed Control
- Regenerative Braking
- Anti Roll Down Function
- Hourmeter
- Self-Diagnostic System
- Monitored Circuits
- Safety Mechanisms
- Incorrect polarity
- Wiring Errors
- Temperature protection
- Start sequence
- Protection rating
- Replacing the SEM1 Traction Controller
- Parameter Setting after Replacing the Traction Controller
- Adjustment
- Status LED
- Travel Speed Test
- Programmer
- SEM1 Traction Controller Operating Menu
- Menu Functions
- PARAMETER CHANGE
- TEST
- ALARMS
- PROGRAM VACC
- CONFIG
- Menu Structure for Folding Platform
- Parameter Setting, Folding Platform
- TESTER Menu
- Max. speed in relation to the reductionlevel
- ALARMS Menu
- Traction Pod
- Calibrating the Potentiometer, PROGRAM VACC Menu
- Calibration
- CONFIG Menu
- SET MODEL
- SET OPTIONS
- ADJUSTMENTS
- Traction Controller Safety Test
- WD2300S Platform Logic Box
- Platform Logic Controller, Part No. 816050
- Checking the Platform Logic
- Hydraulic Control Module (HCM), Part No. 816177
- Calibrating the HCM
- Electric Motors
- General Maintenance Instructions
- Important Maintenance Instructions
- Traction Motor Maintenance
- Access to brushes
- Armature
- Bearings
- Pump Motor Maintenance
- Brake
- Test and Inspection
- Air Gap Setting
- Braking Torque Setting
- Brake Test
- Control Handle Return Springs
- Installation
- Control Handle Grip
- Main Components
- Control Handle Grip Components
- Hand Grip Shells
- Upper and lower shell removal
- Upper and lower shell assembly
- Switch Unit
- Switch unit assembly
- Hydraulic PC Board
- Main board removal/installation
- Potentiometer
- Safety Reverse Switch
- Horn Switch
- Hand Grip
- Lift Linkage
- Adjusting the Fork Height
- Fork Adjustment
- Torque Requirements
- Lifting Gear Minimum Capacity
- Mast Removal
- Fork Carriage Removal
- Fork Carriage Installation
- Fork Carriage Adjustment
- Mast Maintenance
- Lubricating Roller Tracks
- Mast Shims
- Lowering Plumb Test
- Carrying Out The Vertical Plumb Test
- Lift Limit Cutout / Initial Lift
- Lift Limit Cutout Setting
- LMS 2-4 Limit Switch Adjustment
- Connecting the Lift Limit Switches
- Lift Chains
- Cleaning
- Wear
- Freedom of Movement of Chain Links
- Chain Tension
- Chain Anchor and Pulleys
- Worn Connection Plates
- Protruding or Turned Chain Pins
- Corrosion
- Chain Lateral Wear
- Uneven Chain Tension
- Misaligned Lift Components
- Lift Chain Lubrication
- Separating Lift Chains
- Separation
- Fork Tines
- Terms
- Fork Identification
- Repairs
- Fork Inspection
- Verticality Test
- Fork Blade Warping
- Measuring the Fork Tip Width
- Fork Tine Height Difference
- Fork Stop
- Fork Blade Wear
- Cylinders
- Safety when working on hydraulic systems
- General Instructions for Repairing Hydraulic Components
- Plunger Cylinders
- Piston Cylinders
- Single-Acting Cylinder
- Double-Acting Cylinder
- Rod Seal Assembly
- Large Rod Seal Assembly
- Small Seal Rod Assembly
- Rod Seal Assembly, Sealing Lip First
- Initial Lift Cylinder
- Replacing the rod seal
- Free Lift Cylinder
- Seal Replacement
- Installing Carriage Cylinder
- Cylinder Bleeding and Flushing
- Free lift cylinder bleeding
- Flushing – Mast Lift Cylinders and Free Lift Cylinders
- Mechanical Adjustment
- Platform Switch (PLS) Adjustment
- Platform Cushioning
- Layering the disk springs
- Side Restraint, Mechanical Adjustment
- Standard Diagrams
- Overview
- Traffic Control Logic Circle
- Traffic Control Load Circle
- Hydraulic Traffic Modul and Diodes Block
- Power Unit Control Circle
- Control Handle Control Circle
- Platform & Mast Control Circle
- Platformmodul
- Option Wiring Diagrams
- Control Handle Traffic Circle
- Platform & Mast Traffic circle
- Power Cables
- Legend
- Main Wire Harness
- Folding platform, all versions
- Control Handle Wire Harness
- Horn Switch Wire Harness
- Hydraulic Diagrams
Inside this manual
Real pages from this service manual (254 pages). Open the sample pages (PDF, 655 KB)
- Troubleshooting, page 19: INTRODUCTION
- Specifications, page 58: HYDRAULICS
- Diagram, page 241: ELECTRICAL WIRING DIAGRAMS
- Color page, page 68: HYDRAULICS
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 254 pages
Quantity one is the manual described above.
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