Crown WE, WS 2300 Walkie Stacker Service Manual

Name: Crown WE, WS 2300 Walkie Stacker Service Manual
Brand: MidWestTech
SKU: 812567-006
Price: 69.79 USD
Availability: InStock

432 pages · Publication 812567-006

$69.79

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Models: WE, WS 2300
Manual type: Service Manual
Pages: 432
Publication: 812567-006
Condition: Brand new

Crown WE, WS 2300 Walkie Stacker Service Manual, publication 812567-006

What's inside

From the manual's own table of contents: 391 topics. See sample pages (PDF, 557 KB)

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Symbols Used
Safety Symbols
General Symbols
Fork direction
General Safety Instructions
Maintenance and Repair Instructions
Maintenance and Repairs
Before Parking the Truck
Before Working on the Truck
Before Starting the Truck
Warning and Instruction Decals on the Truck
General
Operator Manual
Service Training
Ordering Spare Parts
Using the Manual
Models
Component Access
Drive Unit Cover
Control Handle
Control Handle Knuckle
Mast
Platform and Side Restraints(2)
Lifting the Truck

Show all 391 topics

Lifting with a Crane
Lifting with a Forklift Truck
Towing the Truck
Jacking up the Truck
Service
Recommended Lubricants
Cold Store Trucks
Taking the Truck out of Service
Returning the Truck to Service
Recommended Lubricants and Consumables
Inspection and Maintenance Schedule
Daily or Every 8 Service Hours
Safety Reverse Switch Test
Test and Maintenance Interval Chart
Load Wheels and Castors
Single Load Wheel Replacement (WE)
Removal
Assembly
Tandem Load Wheel Replacement (WE)
Tandem Load Wheel Replacement (WS)
Castor (WE/WS)
Castor (WE-S/WS-S)
Castor Suspension (WE/WS)
Castor Suspension (WE-S/WS-S)
Torques
Standard Torques
Hydraulic Schematic Symbols
General Principles
Hydraulic Lines and Ports
Bleeding the Hydraulic System
Drift Test
Lifting
Pump Unit
Reservoir
Bleeding the Manifold
Replacing the Filter
Valve Block
Relief Valve
Relief Valve Setting
Relief Valve Test and Setting
Hydraulic Pump
Hydraulic System Troubleshooting
Drive Wheel
Drive Unit Removal and Assembly
Gear Unit
Repairing the Gear Unit
Preparation
Dismantling
Adjusting the bevel gear set
Oil Change
Draining Oil
Adding Oil
Live Ring Bearing
Pivoting Carriage
Adjusting the pivoting carriage
Wire colour code
Contact Symbol Abbreviations
Electrical wiring diagrams
Electrical Components
Switch
(ALM) Travel alarm
(BBD) Battery connector
(BDI) Unigage
(BRK) Brake
(BRS) Brake switch
(Charger) On-board charger
(EDS) Emergency Power Disconnect Switch
(F/R Contactor) Direction contactor
(DR) Travel alarm driver
(FU) Fuses
(GCSR) Gate closed switch right
(GCSL) Gate closed switch left
(HCM) Hydraulic control module
(HM) Horn
(HNS) Horn switch
(HSS) “Rabbit/Turtle” toggle switch
(HYD PCB) Hydraulic printed circuit board
(KYS) Key switch
(LMS) Limit switch
(LMS2) Limit switch
(MAIN PCB) Main circuit board
(M2) Pump motor
(ORS) Override switch
(P) Pump contactor
(PC) Plug holder
(PCB) Distributor PCB
(PLM) Platform logic
(PLS) Platform switch
(PM / M2) Hydraulic motor
(POT, FS, RS) Traction pod
(PV) Proportional valve
(RAS, LOS1, LOS2) Raise / lower switches
Safety reverse switch (SAS)
(SLS / SRS) Aux. hydraulics switch
SVH Toggle valve
(SVA1 / SVA2) Aux. hydraulics valves
(THS) Motor thermal switch
(TM / M1) Traction motor
Component Assembly Locations
Traction Controller 1207
Functions
Key switch
Current limit
Overvoltage protection
Overtemperature protection
Performance reduction for low voltage
Fault identification
Error log
Control Panel
Adjusting potentiometer
Programmer connection
Status LED
Diagnostics with the status LED
Traction Controller Error Messages
Error Reset
Test Procedure
Pulse Monitor Trip Test (PMT)
Equipment
Test
PMT Test Wiring Diagram
Programmer
Connection
Operation
Key Functions
Key Combinations
SPECIAL DIAGNOSTIC menu
SPECIAL PROGRAM menu
Programmer
Menus
Main menu
Hand Held Unit Settings
Traction Controller Settings
Traction Controller Type 1207-1115 Setting
Traction Controller Type 1207-1144 Setting
WE 1.4t Platform / WS 1.4t Platform
Programmer Menus
Program" Menu
Test” Menu
Diagnostics” and “Special Diagnostics” Menus
Special Program” Menu
BDI / TT
Battery Discharge Indicator / Hourmeter
Servicing
Battery Discharge Indicator (BDI)
Battery Discharge Indicator Setting (BDI)
Calibration
Functional Description
Platform Logic Controller, Part No. 815043
KYS Key Switch
Speed Limit Switch (LMS)
Speed Limit Switch on Mast (LMS2)
Brake Switch (BRS)
Override Switch (ORS)
Emergency Disconnect Switch (EDS)
On Board Charger
Battery Charging Phases
First Phase (I1)
Second Phase (P)
Third Phase (U)
Fourth Phase (I2)
End of Normal Charging
Special Charging Phases
Compensating Charge
Float Charge
Partial Charging
Charging Errors
Green LED is not lit
Green LED flashing
Important Technical Data
Replacing the Charger
Removal / Assembly
Green LED not lit
Motors
General Maintenance Instructions
Important Maintenance Instructions
Traction Motor
Repairs
Pump Motor
Maintenance
Accessing brushes
Bearings
Electrical Panel
Contactors
Inspection
Contacts
Coils
Springs
Checking the coils
Travel contactor, part no. 802815
Travel contactor, part no. 804226
Contactor Removal / Assembly
Travel Contactor
Lift Contactor
Battery
Removal & Installation
Removal with a lifting device
Removal using the optional battery rollers
Servicing the Battery
Battery Connector
Hydraulic Control Module (HCM)
Brake Operation
Repairing the Brake
Brake Air Gap Adjustment
Setting the Braking Distance
Default setting
Testing and Adjusting the Braking Distance
Calculating the braking distance
Control Handle Return Springs
Spring Tension Adjustment
Spring Removal
Cardan Joint
Steering Chain
Tensioning the steering chain
Forward Travel
Test and Adjustment
Tiller Handle Components
Main Components
Tools required
Hand Grip Shells
Switch Unit
Rabbit/Turtle” Toggle Switch
Hydraulic PC Board
Main PC Board
Potentiometer
Safety Reverse Switch
Horn Switch
Hand grip
Auxiliary Hydraulics Switch
Lifting Gear Minimum Capacity
Fork Carriage
Adjusting the fork carriage clearance
Mast Maintenance
Greasing the Roller Tracks
Mast rollers
Lift Chains
Cleaning Methods
Wear
Freedom of Movement of Chain Links
Chain Tension
Chain Anchor and Pulleys
Worn Connection Plates
Protruding or Turned Chain Pins
Corrosion
Chain Lateral Wear
Uneven Chain Tension
Misaligned Lift Components
Lift Chain Lubrication
Separating Lift Chains
Tools and Equipment Required
Separation
Forks
Terms
Fork identification
Checking the Forks
Crack Inspection
Heel area
Welding seams
Verticality Test
Fork Blade Warping
Measuring the Fork Tip Width
Fork Tine Height Difference
Fork Stop
Fork Blade Wear
Seal Assembly
Safety When Working on Hydraulic Systems
Components
Rod Seal Assembly
Large Rod Seal Assembly
Small Seal Rod Assembly
Rod Seal Assembly, Sealing Lip First
Cylinder Removal and Assembly
TL Mast Lift Cylinder
Seal Replacement
Installing TL Mast Lift Cylinders
TF Mast Lift Cylinders
Removing the TF Mast Lift Cylinders
Installing TF Mast Lift Cylinders
TF Free Lift Cylinder
Installing Carriage Cylinder
Cylinder Bleeding and Flushing
Bleeding - Mast Lift Cylinders
Bleeding - Free Lift Cylinder (if applicable)
(if applicable)
Cylinder Shimming
Lift Cylinder Shims
Free Lift Cylinder Shims
HYDRAULIC CYLINDERS
Simplex mast cylinder
Lift Cylinder
Folding Platform
Mechanical Adjustment
Adjusting the Platform Switch (PLS)
Platform Cushioning
Layering the disk springs
Side restraint
Schematic Diagram, Standard
Distribution Panel, Standard
Traction Controller - Power Side, Standard
Brake Circuit, Standard
Control Handle Circuit, Standard
Schematic Diagram, Options
Distribution Panel, Options
Traction Controller - Power Side, Options
Brake Circuit, Options
Instrument & Proportional Electronic Circuit, Options
Control Handle Circuit, Options
Schematic Diagram, Auxiliary Hydraulics
Distribution Panel, Auxiliary Hydraulics
Traction Controller, Auxiliary Hydraulics
Brake Circuit, Auxiliary Hydraulics
Instrument & Prop. Electronics & Sideshift Circuit
Control Handle Circuit, Auxiliary Hydraulics
Control Handle Wire Harness
Horn Harness
Main Harness, Standard
Main Harness, Auxiliary Hydraulics
Hourmeter Harness
Harness, Brake
Harness, Control Module
Proportional Hydraulics Connector Lead, Standard
ORS Jumper
Power Cables
Walkie / Rider Circuit, Standard
Schematic Diagram, Option
Distribution Panel, Option
Traction Controller - Power Side, Option
Brake Circuit, Option
Walkie / Rider Circuit, Option
Instrument & Proportional Electronic Circuit, Option
Control Handle Circuit, Option
Traction Controller, Power Side, Auxiliary Hydraulics
Walkie / Rider Circuit, Auxiliary Hydraulics
Auxiliary Hydraulics
Control Handle Harness
Harness 1, Platform
Harness 2, Platform
Walkie / Rider, Standard
Instrument & Platform Logic, Standard
Traction Controller, Option
Instrument & Platform Logic, Option
Platform Logic, Auxiliary Hydraulics
Main Harness
Harness, ORS - BRS - BRK
Harness, TCM
Harness, Platform Logic
Platform Cable 1
Platform Cable 2
Cable, LMS2
Option Connection, Thermal Switch, Standard
Option Connection, Thermal Switch, Options
Strobe & Alarm Signal Optional Harness
Mast Cable for Strobe Light
Electric Diagram, Standard
Traction Controller, Power Side, Standard
PLM - Platform Logic Module, Walkie /Rider Circuit
Walkie / Rider Circuit, Options
Hydraulic Diagrams
WE/WS TL
WE/WS TF
WE/WS TT
WS Auxiliary Hydraulics TL Mast
WS Auxiliary Hydraulics TT Mast
WE/WS
TL Mast
Abbreviations
TT mast
TF mast

Inside this manual

Real pages from this service manual (432 pages). Open the sample pages (PDF, 557 KB)

Sample pages from the Crown WE, WS 2300 Walkie Stacker Service Manual: Troubleshooting, Specifications, Diagram

Troubleshooting, page 110: ELECTRICAL SYSTEM
Specifications, page 146: ELECTRICAL SYSTEM
Diagram, page 380: WE / WS from serial no. 5A134882

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 432 pages

Quantity one is the manual described above.

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Other editions and similar models

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