Gradall 522, 524 Telehandler Parts Manual
312 pages · Publication 9108-4020
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What's inside
From the manual's own table of contents: 182 topics. See sample pages (PDF, 583 KB)
- Service Kits
- Frame Shrouding & Trim
- Rear Axle & Attaching Parts
- Front Axle Mounting
- Cab Glass
- First Boom Section
- Second Boom Section
- Quick Switch
- Carriage Assembly
- Quick Switch Mounted Carriage Assembly
- Buckets
- Slope Piler Carriage
- Engine Left Side View (522)
- Engine Right Side View (522)
- Engine Left Side View (524)
- Engine Right Side View (524)
- Fuel Tank & Lines
- Radiator & Hoses
- Air Cleaner Piping
- Air Cleaner
- Exhaust System
- Front Axle Assembly
- Front Axle Housing
- Front Axle Differential Carrier
Show all 182 topics
- Brake Assembly
- Front Axle Shaft & Planetary Wheel End
- Rear Steering Axle Drive Hub (524)
- Rear Steering Axle Non-Drive Hub (522)
- Wheels & Tires
- Tilt & Sway
- Lift & Crowd
- Accelerator Linkage/Pedal Assembly
- Floorplate Assembly
- Brake and Inching Linkage
- Service Brake Lines
- Service Brake
- Brake & Inching Linkage (see page 7-7)
- Inching & Parking Brake Lines (522)
- Inchine & Parking Brake Lines (524)
- Oil Supply & Pressure Lines
- Dump Circuit (524)
- Dump Circuit (522)
- Drive Circuit (524)
- Drive Circuit (522)
- Lift Cylinder
- Crowd Cylinder
- Tilt & Tilt Compensating Cylinder
- Sway Cylinder
- Steering
- Joystick Circuit
- Lift Cylinder Assembly
- Crowd Cylinder Assembly
- Tilt Cylinder Assembly
- Compensating Cylinder Assembly
- Sway Cylinder Assembly
- Steering Cylinder Assembly
- Main Hydraulic Control Valve Assembly
- Priority Flow Control Valve
- Flow Divider Valve
- Brake Valve
- Solenoid Valve
- Dual P.O. Check Valve
- Inching Valve
- Main Hydraulic Pump
- Hydrostatic Transmission Pump
- Front Drive Motor (524)
- Front Drive Motor (522)
- Manifold Assembly
- Hydraulic Reservoir & Filters
- Steering Orbitrol
- Rear Drive Motor
- Joystick Assembly
- Traction Lock Valve
- Engine Wiring (522)
- Engine Wiring (524)
- Dash Panel (522)
- Dash Panel (524)
- Battery & Cables
- Gauge Panel Assembly(522)
- Gauge Panel Assembly(524)
- Dash Harness(522)
- Dash Harness(524)
- Complete Decal Lists
- Frame Decals
- Boom Decals
- KG * Changed page numbers in section 12
- Ether Starting Kit
- Left Hand Tilt/Sway Control
- Glow Plug Installation
- Vandal Cover/Kit
- Work Light Package
- Quick Hook Assembly
- Auxiliary Hydraulics
- Cab Enclosure
- Joystick Installation
- Joystick
- Rear Axle Stabilizer
- Stabilizer Cylinder
- Auxiliary Hydraulics with Electrics
- Six Foot Mast
- Drywall Swing Forks
- Swing Cylinder
- Degree Swing Forks
- Deluxe Light Package
- Beacon Light Package
- Drywall Carriage Assembly
- Three Section Boom
- Pintle Hook
- Tilt on Joystick
- Auxiliary Hydraulics - 3S Boom
- Control Valve Assembly
- Block Heater
- Hydraulic Reservoir Heater
- Low Profile Machine Package (522-2S)
- Low Profile Machine Package (524-2S)
- Rear Axle Rework Kit
- Rear Axle Advantage Kit
- ACCELERATOR CABLE
- ACCELERATOR PEDAL
- AIR CLEANER ELEMENT
- AIR CLEANER SERVICE INDICATOR
- BATTERY
- BATTERY HOLD DOWN
- BATTERY CABLES
- BEARING PADS (Boom Sections)(3S)
- BOOM SECTIONS (3S)
- BRAKE PEDAL
- BRAKE WARNING LIGHT
- BREATHER (Filler cap
- CARRIAGE & FORKS (VARIOUS)
- CIRCUIT BREAKERS
- COMPENSATING CYLINDER
- COMPENSATING CYLINDER HYDRAULIC CIRCUIT
- CROWD CYLINDER (2S)
- CROWD CYLINDER (3S)
- CROWD CYLINDER HYDRAULIC CIRCUIT
- DECK
- ENGINE THROTTLE CONTROL
- EXHAUST MANIFOLD
- EXHAUST PIPE
- EXHAUST STACK
- FILTER ELEMENT
- FIRST BOOM SECTION MOUNTING PIN
- FRAME
- FRONT AXLE
- FRONT DISC WHEEL & RIM
- FUEL LEVEL SENDER
- FUEL LINES
- FUEL TANK & CAP
- HOOD
- HOSE CARRIER
- HYDRAULIC RESERVOIR, FILLER-BREATHER
- HYDRAULIC FILTERS
- KITS
- LIFT CYLINDER HYDRAULIC CIRCUIT
- MUFFLER
- NEGATIVE BATTERY CABLE
- OIL RESERVOIR
- POSITIVE BATTERY CABLE
- QUICK SWITCH ASSEMBLY
- REPAIR KITS
- REAR AXLE FRAME
- REAR AXLE MOUNTING PIN
- REAR STEERING AXLE
- REAR STEERING AXLE NON DRIVE HUB
- RESERVOIR SUPPLY CIRCUIT
- REVERSING MASTER SWITCH
- SEAT
- SEAT BELT
- SOLENOID VALVES
- STEERING CYLINDER
- STEERING CYLINDER HYDRAULIC CIRCUIT
- STEERING KNUCKLES
- STEERING WHEEL
- SUPPLY HYDRAULIC CIRCUIT
- SWAY CONTROL HANDLE & LINKAGE
- SWAY CYLINDER HYDRAULIC CIRCUIT
- SWING FORKS (100 DEGREE)
- TIE ROD ARM
- TILT CONTROL HANDLE & LINKAGE
- TILT CYLINDER
- TILT CYLINDER HYDRAULIC CIRCUIT
Inside this manual
Real pages from this parts manual (312 pages). Open the sample pages (PDF, 582 KB)
- Parts illustration, page 51: * Changed part number on item 45; description on items 45 & 46.
- Parts illustration, page 83: FRONT AXLE ASSY - 522C-6
- Parts illustration, page 223: MISCELLANEOUS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 522, 524 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a parts manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 312 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).