Hitachi EX1200-5 Excavator Workshop Service Manual
472 pages · Publication EX1200-5-WM
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- Models
- EX1200-5
- Manual type
- Workshop Service Manual
- Pages
- 472
- Publication
- EX1200-5-WM
- Condition
- Brand new

What's inside
From the manual's own table of contents: 4 sections, 76 entries. See sample pages (PDF, 809 KB)
GENERAL INFORMATION6 topics
- Assembling
- Maintenance Standard Terminology
- Tightening Torque Specification
- Torque Chart
- Piping Joint
- Periodic Replacement of Parts
UPPERSTRUCTURE29 topics
- Remove and Install Cab
- Dimensions of the Cab Glass
- Remove and Install Counterweight
- Remove and Install Pump Device
- Disassemble Pump Transmission
- Assemble Pump Transmission
- Disassemble Main Pump
- Assemble Main Pump
- Maintenance Standard
- Assemble Regulator(Main Pump)
- Oil Cooler Fan Motor
- Driving Oil Cooler Fan Motor)
- Configuration of Pilot Pump
- Lubricating Pump Transmission
- Remove and Install Control Valve
- (5-Spool Section)
- (4-Spool Section)
- Disassemble Manifold
- Assemble Manifold
- Disassemble Swing Control Valve 1
- Assemble Swing Control Valve 1
- Disassemble Swing Control Valve 2
- Assemble Swing Control Valve 2
- Remove and Install Swing Device
- Disassemble Swing Reduction Gear
- Assemble Swing Reduction Gear
- Disassemble Swing Motor
- Assemble Swing Motor
- Parking Brake Releasing Valve
UNDERCARRIAGE26 topics
- Remove and Install Swing Bearing
- Disassemble Swing Bearing
- Assemble Swing Bearing
- Remove and Install Travel Device
- Disassemble Travel Reducer
- Assemble Travel Reducer
- Disassemble Travel Motor
- Assemble Travel Motor
- Disassemble Travel Brake Valve
- Assemble Travel Brake Valve
- Remove and Install Center Joint
- Disassemble Center Joint
- Assemble Center Joint
- Remove and Install Track Adjuster
- Disassemble Track Adjuster
- Assemble Track Adjuster
- Remove and Install Front Idler
- Disassemble Front Idler
- Assemble Front Idler
- Remove and Install Upper Roller
- Remove and Install Lower Roller
- Disassemble Upper Roller
- Assemble Upper Roller
- Disassemble Lower Roller
- Assemble Lower Roller
- Remove and Install Tracks
FRONT ATTACHMENT11 topics
- Remove and Install Front Attachment
- (Backhoe)
- (Loading Shovel)
- (Backhoe, Loading Shovel)
- Greasing(Backhoe)
- Greasing(Loading Shovel)
- Remove and Install Cylinder
- Disassemble Cylinder
- Assemble Cylinder
- Air Bleeding Procedure
- Remove and Install Bushing
Inside this manual
Real pages from this workshop service manual (472 pages). Open the sample pages (PDF, 807 KB)
- Diagram, page 210: UPPERSTRUCTURE / Pilot Valve
- Specifications, page 294: UNDERCARRIAGE / Travel Device
- Troubleshooting, page 378: UNDERCARRIAGE / Track
- Foldout diagram, page 469
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the EX1200-5 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 472 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).