Hitachi EX1200-6 Excavator Operator's Manual
339 pages · Publication EM18J-1-2
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- Models
- EX1200-6
- Serial coverage
- SN 001001 and up
- Manual type
- Operator's Manual
- Pages
- 339
- Publication
- EM18J-1-2
- Condition
- Brand new
What's inside
From the manual's own table of contents: 269 topics. See sample pages (PDF, 513 KB)
- Recognize Safety Information
- Understand Signal Words
- Follow Safety Instructions
- Prepare for Emergencies
- Wear Protective Clothing
- Protect Against Noise
- Inspect Machine
- General Precautions for Cab
- Use Handholds and Steps
- Adjust the Operator’s Seat
- Operator’s Seat
- Fasten Your Seat Belt
- Move and Operate Machine Safely
- Handle Starting Aids Safely
- Operate Only from Operator’s Seat
- Jump Starting
- Keep Riders off Machine
- Precautions for Operations
- Investigate Job Site Beforehand
- Protect Against Falling Stones and Debris
- Multiple Numbers of Machines
- Confirm Direction of Machine to be Driven
- Drive Machine Safely
- Avoid Injury from Rollaway Accidents
Show all 269 topics
- Swing Accidents
- Keep Person Clear from Working Area
- Never Position Bucket Over Anyone
- Avoid Undercutting
- Avoid Tipping
- Never Undercut a High Bank
- Dig with Caution
- Operate with Caution
- Avoid Power Lines
- Precautions for Lightening
- Object Handling
- Protect Against Flying Debris
- Park Machine Safely
- Handle Fluids Safely－Avoid Fires
- Transport Safely
- Practice Safe Maintenance
- Warn Others of Service Work
- Support Machine Properly
- Stay Clear of Moving Parts
- Prevent Parts from Flying
- Store Attachments Safely
- Prevent Burns
- Replace Rubber Hoses Periodically
- Avoid High-Pressure Fluids
- Prevent Fires
- Evacuating in Case of Fire
- Beware of Exhaust Fumes
- Precautions for Welding and Grinding
- Avoid Heating Near Pressurized Fluid Lines
- Flammable Fluids
- Remove Paint before Welding or Heating
- Beware of Asbestos Dust
- Prevent Battery Explosions
- Service Air Conditioning System Safely
- Handle Chemical Products Safely
- Dispose of Waste Properly
- SAFETY SIGNS
- Components Name
- Getting ON / OFF the Machine
- Using Ladder (Optional)
- Operating Ladder on the Ground
- Operating Ladder on the Upper-Structure
- Emergency Rope (Elevated Cab)
- Emergency Exit
- Cab Features
- Multi Function Monitor
- Outline
- Menu Screen (19)
- Hour Meter
- Fuel Gauge
- Clock
- Back Monitor Selector
- Menu Key
- Optional Function Key
- Return to Basic Screen Key
- Alarm Light
- Optional Function Display
- Coolant Temperature Gauge
- Operating Status Icon Display
- (Optional)
- Extending Password Duration Time
- Alarm Occurrence Screen
- Contents of Alarms
- Clock Setting
- Time Adjustment
- Password Change (Optional)
- Back Monitor Settings
- Auto-Control: OFF
- Maintenance Settings
- Maintenance Information Display ON/OFF
- Change Interval Settings
- Resetting Data
- Information Display is ON
- Language Settings
- Lists of Display Language
- Switch Panel
- Engine Control Dial
- Auto-Idle Switch
- Power Mode Switch
- Travel Mode Switch
- Work Light Switch
- Wiper/Washer Switch
- Switch Panel (Optional Included)
- Key Switch
- Horn Switch
- Cigar Lighter
- Cab Light Switch
- Step Light Switch
- Installing Fire Extinguisher (Optional)
- Engine Fault Diagnostics Switch
- Pilot Control Shut-Off Lever
- Fuse Box 1
- Fuse Box 2
- Air Conditioner Operation
- Auto Air Conditioner
- Cab Heater Operation
- Cooling Operation
- Defroster Operation
- Tips for Optimal Air Conditioner Usage
- AM/FM Radio Operation
- Digital Clock Setting Procedure
- Cab Door Release Lever
- Opening Side Windows
- Extinguisher --- If Equipped
- Adjusting the Seat
- Adjusting the Seat (Heater Seat Optional)
- Seat with A Built-In Heater
- Adjusting the Air-Suspension Seat (Optional)
- Adjusting Console Height
- Seat Belt
- Observe Engine Operation Closely
- Every 10 Hours or Daily
- After the First 50 Hours
- Inspect Machine Daily Before Starting
- Before Starting Engine
- Level Check
- Starting the Engine in Ordinary Temperature
- Starting the Engine in Cold Weather
- Check Instruments After Starting
- Using Booster Batteries
- Stopping the Engine
- Engine Stop Switch
- Drive the Machine Carefully
- Steering the Machine Using Pedals
- Steering the Machine Using Levers
- Travel Alarm (Optional)
- Operating on Soft Ground
- Raise One Track Using Boom and Arm
- Towing Machine a Short Distance
- Operating in Water or Mud
- Parking the Machine on Slopes
- Parking the Machine
- Control Lever (ISO Pattern Backhoe)
- Control Lever (ISO Pattern Loading Shovel)
- Bucket Open-Close Pedals (Loading Shovel)
- Control Lever (HITACHI Pattern Backhoe)
- (HITACHI Pattern Loading Shovel)
- Warming-Up Operation
- Auto-Idle
- Engine Speed Control
- Power Mode
- E (Economy) Mode
- P (Power) Mode
- H/P (High Power) Mode
- Heavy Lift
- Operating Backhoe
- Grading Operation
- Avoid Abusive Operation
- Operating Tips
- Select Correct Track Shoes
- Loading Shovel Operation
- Prohibited Operation
- Overnight Storage Instructions
- Transportation
- Check the Hour Meter Regularly
- Use Correct Fuels and Lubricants
- Prepare Machine for Maintenance
- Hood and Access Covers
- Use Electrical Outlet (Optional)
- Construction Outline
- Hydraulic System
- Loading Shovel
- Backhoe
- Electrical Circuit
- Periodic Replacement of Parts
- Maintenance Interval Guide
- A. Greasing
- Front Joint Pins
- Swing Bearing
- Swing Internal Gear
- Fan Pulley and Tension Pulley
- B. Engine
- Engine Oil Level
- Change Engine Oil
- Replace Engine Oil Filters
- C. Transmission
- Pump Transmission
- Swing Reduction Gear
- Travel Reduction Gear
- D. Hydraulic System
- Hydraulic Equipment
- Check Hydraulic Oil Level
- Drain Hydraulic Oil Tank Sump
- Change Hydraulic Oil
- Suction Filter Cleaning
- Replace Drain Filter Element
- Replace Full-Flow Filter
- Replace Pilot Oil Filter Element
- Check Hoses and Lines
- for Hydraulic Fittings
- Replace High-Pressure Strainer
- E. Fuel System
- Drain Fuel Tank Sump
- Drain Fuel Filter Sediment
- Replace Fuel Filter
- Check Fuel Hoses
- Clean the Fuel Cooler Core
- F. Air Cleaner
- Clean the Air Cleaner Outer Element
- and Inner Elements
- G. Cooling System
- Check Coolant Level
- Check DCA4 Concentration in Coolant
- Replace Coolant Filter
- Check Fan Belt for Wear
- Change Coolant
- Radiator Outside
- Clean Inter Cooler Front Screen
- Clean Oil Cooler Front Screen
- H. Air Conditioner
- Recirculation Air Filter
- Ventilation Air Filter
- Check Refrigerant Quantity
- Check Compressor Belt Tension
- Clean Condenser Core
- Check Tightening Torque
- Seasonal Maintenance
- I. Electrical System
- Batteries
- Replacing Fuses
- Power Source Terminal
- Wire Harnesses for Short Circuits
- J. Miscellaneous
- Check Bucket Teeth
- Change Bucket (Backhoe)
- Check and Replace Seat Belt
- Check Windshield Washer Fluid Level
- Check Track Sag
- Auto-Lubrication System
- of Bolts and Nuts
- Check O-rings in Bucket Joints
- Conditions
- Storing the Machine
- Removing the Machine from Storage
- Engine Troubleshooting
- Engine
- Electrical System
- Mode Selection
- Control Levers
- Specifications
- Working Range (Backhoe)
- Working Range (Be Backhoe)
- Working Range (Loading Shovel)
- Backhoe Shoe Types and Applications
- Sound Level Results (2000/14/EC)
Inside this manual
Real pages from this operator's manual (339 pages). Open the sample pages (PDF, 512 KB)
- Controls and operation, page 151: OPERATING THE MACHINE
- Maintenance, page 291: (4) Use the lubricator and grease gun to add grease
- Specifications, page 326: SPECIFICATIONS
- Foldout diagram, page 187: EX1200-6 ELECTLICAL CIRCUIT DIAGRAM
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the EX1200-6 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 339 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).