Hitachi ZW 220, ZW 250, ZW 310 Wheel Loader Operator's Manual
330 pages · Publication EM4GB-1-1
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What's inside
From the manual's own table of contents: 332 topics. See sample pages (PDF, 441 KB)
- Recognize Safety Information
- Understand Signal Words
- Follow Safety Instructions
- Prepare for Emergencies
- Wear Protective Clothing
- Protect Against Noise
- Inspect Machine
- General Precautions for Cab
- Use Handholds and Steps
- Adjust the Operator’s Seat
- Operator’s Seat
- Fasten Your Seat Belt
- Move and Operate Machine Safely
- Handle Starting Aids Safely
- Operate Only from Operator’s Seat
- Jump Starting
- Investigate Job Site Beforehand
- Equipment of Head Guard, Rops, Fops
- Numbers of Machines
- Keep Riders Off Machine
- Drive Safely
- Drive Machine Safely (Work Site)
- Drive Safely with Bucket Loaded
- Drive on Snow Safely
Show all 332 topics
- Travel on Public Roads Safely
- Avoid Injury From Rollaway Accidents
- Avoid Accidents from Backing Up and Turning
- Avoid Positioning Bucket Over Anyone
- Avoid Tipping
- Never Undercut a High Bank
- Dig With Caution
- Perform Truck Loading Safely
- Avoid Power Lines
- Precautions for Operation
- Precautions for Lightening
- Object Handling
- Protect Against Flying Debris
- Park Machine Safely
- Store Attachments Safely
- Transport Safely
- Handle Fluids Safely−avoid Fires
- Practice Safe Maintenance
- Warn Others of Service Work
- Support Machine Properly
- Stay Clear of Moving Parts
- Support Maintenance Properly
- Prevent Parts from Flying
- Prevent Burns
- Replace Rubber Hoses Periodically
- Avoid High-pressure Fluids
- Prevent Fires
- Evacuating in Case Of Fire
- Beware of Exhaust Fumes
- Precautions for Welding and Grinding
- Avoid Heating Near Pressurized Fluid Lines
- Flammable Fluids
- Remove Paint Before Welding or Heating
- Beware of Asbestos Dust
- Prevent Battery Explosions
- Service Air Conditioning System Safely
- Handle Chemical Products Safely
- Dispose of Waste Properly
- SAFETY SIGNS
- COMPONENTS NAME
- Cab Features
- Monitor Panel
- Stop Indicator
- Service Indicator
- Parking Brake Indicator
- Brake Oil Low Pressure Indicator
- Brake Oil Low Level Indicator
- Emergency Steering Indicator (Optional)
- Low Steering Oil Pressure Indicator (Optional)
- Seat Belt Indicator
- Discharge Warning Indicator
- Engine Warning Indicator
- Overheat Indicator
- Engine Oil Low Pressure Indicator
- Water Separator Indicator
- Air Filter Restriction Indicator
- Transmission Warning Indicator
- Transmission Oil Filter Restriction Indicator
- Hydraulic Oil Temperature Indicator
- Transmission Oil Temperature Indicator
- Engine Coolant Temperature Gauge
- Transmission Oil Temperature Gauge
- Fuel Gauge
- Preheat Lamp
- Turn Signal Indicator
- High Beam Indicator
- Work Light Indicator
- Clealance Light Indicator
- Lever Steering Indicator (Optional)
- Maintenance Indicator
- Forward/reverse Selector Switch Indicator
- Monitor Display
- Forward/Reverse and Selection Gear Indicator
- FNR(Forward/Reverse) Position Indicator
- Hold Indicator
- Selection Gear Indicator
- Speedometer
- Automatic Mode Indicator
- Ride Control Indicator
- Clutch Cut Position Indicator
- Machine Information Display
- Clock Setting Mode
- Switches, Steering Wheel and Pedals
- Forward/Reverse Lever/Shift Switch
- Neutral Lever Lock (Forward/Reverse Lever)
- Horn Switch
- Turn Signal Lever
- Light Switch
- High-low Beam Switch
- Key Switch
- Windshield Wiper Switch
- Rear Window Wiper Switch
- Hazard Switch
- Work Light Switch
- Driving Mode Switch
- Clutch Cut Position Switch
- Work Mode Switch
- Parking Brake Switch
- Accelerator Pedal
- Brake Pedal
- Steering Column Tilt & Telescopic Lever
- Air Conditioner Operation
- Auto Air conditoner
- Defroster Operation
- Tips for Optimal Air Conditioner Usage
- Right Console/Switches
- Loader Control Lever
- Front Control Lever Lock
- Armrest Adjust Handle
- Finger Type
- Hold Switch
- DSS/USS (Down Shift/ Up Shift) Switch
- DSS (Down Shift) Switch
- Multi-function Type
- USS (Up Shift) Switch
- Right Console Switch Panel
- Quick Coupler Switch (Optional)
- Lift Arm Auto Lever Switch (Optional)
- Forward/Reverse Selector Switch
- Ride Control Switch (Optional)
- Fog Lamp Switch (Optional)
- Fan Reversing Switch
- (Optional)
- Cigarette Lighter
- Ashtray
- Adjusting Operator’s Seat (Air Suspension Type Seat)
- Suspension Type Seat)
- Adjusting Operator’s Seat
- Seat Belt
- Rear Tray
- Fuse Box
- Fuse Box A
- Fuse Box B
- Hot&Cool Box
- Tray and Drink Holder
- Rops Cab
- Front Room Light
- Rear Room Light
- Sun Visor
- Emergency Evacuation Hammer
- Coat Hook
- AM/FM Radio Operation
- Digital Clock Setting Procedure
- Upper Switch Panel (Optional)
- Front Hot-Wire Heater Switch (Optional)
- Rear Hot-Wire Heater Switch (Optional)
- Rotary Light Switch (Optional)
- Rear View Mirror
- Room Mirror
- Cab Door
- Door Lock Knob
- Door Open/Close Lever
- Window Open/Close Lever
- When Fully Opening the Door
- Door Lock Disengage Lever
- Articulate Lock Bar
- Towing Pin
- Seat Pocket
- Tool Box
- Inspection/ Maintenance Side Access Cover
- Rear Grille
- Steps
- Vandal-Proof Devices
- Observe Engine Operation Closely
- Check Before Starting
- Starting Engine
- Check After Starting
- Using Booster Batteries
- Warming Up Operation
- Warming Up Operation In Cold Weather
- Stopping Engine
- Driving Machine
- Starting to Move
- Drive Speed Change
- Changing Forward/Reverse Drive Direction
- Steering
- Provisional Stop and Restart of Driving
- Precautions for Driving on Slopes
- Stop/Parking
- Adjustment of Loader Front
- Adjustment of Bucket Auto Leveler
- Adjustment of Lift Arm Kick Out
- Adjustment of Lift Arm Auto Leveler (Optional)
- Before Operation
- Shoulders
- Avoid Overloading
- Sudden Braking
- Excavation
- Digging and Loading Level Ground
- Grading
- Loading
- Dozing
- Scooping
- Removing Snow
- Lifting Wheel Loader
- Precautions for after Operations
- Transporting by Road
- Transporting by Trailer
- Loading/Unloading on Trailer
- Transporting
- Transporting Wheel Loader (Urgent Situation)
- Towing Method
- Lifting Machine
- Correct Maintenance and Inspection Procedures
- Check The Hour Meter Regularly
- Use Correct Fuels and Lubricants
- Layout (ZW310)
- Maintenance Guide Table
- Preparations for Inspection and Maintenance
- Lock Frames
- Inspection/Maintenance Access Side Cover
- Periodic Replacement Of Parts
- Maintenance Guide
- Kind of Oils
- A. Greasing
- B. Engine
- Check Engine Oil Level
- Change Engine Oil
- Replace Engine Oil Filter
- C. Power Train
- Check Transmission Oil Level
- Change Transmission Oil and Transmission Oil Filter
- Clean Transmission Oil Strainer
- Change Axle Oil
- Clean Torque Converter Air Breather
- Clean Axle Housing Air Breather
- D. Hydraulic System
- Inspection and Maintenance of Hydraulic Equipment
- Check Hydraulic Oil Level
- Change Hydraulic Oil
- Clean suction filter
- Replace Pilot Oil Filter
- Replace Hydraulic Tank Oil Filter
- Check Hoses and Lines
- Service Recommendations for Hydraulic Fittings
- E. Fuel System
- Check Fuel Level
- Drain Water and Sediment from Fuel Tank
- Check and Drain Water Separator
- Replace Water Separator Element
- Replace Fuel Filter
- Clean Fuel Solenoid Pump Strainer
- Check Fuel Hoses
- F. Air Cleaner
- Clean and Replace Air Cleaner Element
- G. Cooling System
- Check Coolant Level
- Check Fan Belt
- Check Fan Belt Tension
- Adjust Fan Belt Tension
- Change Coolant
- H. Electrical System
- Replace Batteries
- Instrument Operation
- Check Work Lights
- Check Horn and Reverse Buzzer
- Check Electrical Harnesses And Fuses
- I. Brake System
- Interlocking Performance
- Check Parking Brake Force
- Looseness, And Damage
- Check Gas Pressure In Accumulator
- Check Brake Disks (Service And Paring)
- J. Tire
- Check And Replace Tire (Tire Pressure)check
- Check Tire for Damage
- Check Wheel Bolt Torque
- K. Air Conditioner
- Air Filters
- Clean Circulation Air Filter
- Check Air Conditioner
- Check Air Conditioner Piping
- Check Air Conditioner Condenser
- Check Air Conditioner Fan Belt
- Check Refrigerant
- Check Compressor and Pulley
- Check Switch Operation
- L. Miscellaneous
- Check Bucket Teeth and Cutting Edge
- Check and Replace Seat Belt
- Mounting Bolts
- Check Windshield Washer Fluid Level
- Check Play Amount in Steering Wheel Stroke
- Exhaust Gas Color and Noise
- Check Turbocharger Bearing
- Check Engine Cylinder Head and Manifold
- Check and Adjust Valve Clearance
- Check Fuel Injection Timing
- Check Engine Compression Pressure
- Check and Clean Starter and Generator
- Axle Support Mounting Bolts
- Maintenance Under Special Environmental Conditions
- Storing the Machine
- Removing the Machine from Storage
- Troubleshooting
- Specifications
- Hydraulic Type Quick Coupler Operation
- Log Grapple Operation
- Loading and Unloading
- Working Position
- Carrying Position
- Picking Up Operation (One Log)
- Truck Loading
- Specifications (Bolt-on Cutting Edge)
- Specifications (Bucket With Teeth)
- Specifications (Rock Bucket With Teeth)
- Specifications (Bolt-on Cutting Edge (Hight-lift Arm))
- Specifications (Log Grapple)
Inside this manual
Real pages from this operator's manual (330 pages). Open the sample pages (PDF, 441 KB)
- Controls and operation, page 96: RIGHT CONSOLE/SWITCHES
- Maintenance, page 226: 10. Using a filter wrench, turn cartridge filter (6) counter-
- Specifications, page 311: SPECIFICATIONS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Operator's Manual EM4GB-1-1$69.87
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 330 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).