Hyster A230 (B60Z) End Rider Pallet Truck Service Manual

Name: Hyster A230 (B60Z) End Rider Pallet Truck Service Manual
Brand: MidWestTech
SKU: 1480465-A230
Price: 69.87 USD
Availability: InStock

393 pages · Publication 1480465-A230

$69.87

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Models: A230 (B60Z)
Manual type: Service Manual
Pages: 393
Publication: 1480465-A230
Condition: Brand new

Hyster A230 (B60Z) End Rider Pallet Truck Service Manual, publication 1480465-A230

What's inside

From the manual's own table of contents: 120 sections, 288 entries. See sample pages (PDF, 264 KB)

Search the contents

DC Motor Maintenance

Safety Precautions Maintenance and Repair

General

Brush and Commutator Inspection4 topics

Hydraulic Pump Motor and Traction Motor
Steering Pump Motor
Normal Commutator Surface
Commutator Problems

Brush Replacement

Stoning the Commutator

Motors Repair6 topics

Disassemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
Assemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor

Brush Alignment, Traction and Hydraulic Motors

Tests for Damaged Field and Armature7 topics

Test for an Open Circuit in One Armature Winding
Test for Short Circuit in One Armature Winding
Test for Short Circuit to Armature Shaft
Test for Open Circuit in Field Coil
Test for Short Circuit in Field Coil
Test for Short Circuit Between Field and Motor Case
Brush Holder Test

Troubleshooting

Table 1. Normal Commutator Surfaces

Table 2. Commutator Problems

Table 3. Brush Wear Replacement Guide

Battery Indicators8 topics

Indicators With Meter Movements
Battery Indicators With LCD or LED Displays
- Liquid Crystal Displays
- SEM Display Panels Description
- Light Emitting Diode Displays
- Description LX Series
- ZX Series Display Panels Description
- SEVCON POWERGAUGE™ Battery Display Panel Description

Battery Indicators Without Lift Interrupt Adjustment (Early Mode

Battery Indicators With Lift Interrupt Adjustment (Early Models)2 topics

Reset Potentiometer
Specific Gravity Alarm

Battery Indicators Without Lift Interrupt Check (Later Models)

Battery Indicators With Lift Interrupt Adjustment (Later Models)1 topic

Discharge Potentiometer

LED Display With Lift Interrupt

Curtis 933-1 Meter Check and Adjustment8 topics

Check
- Reset Check
- Discharge Check
- Lockout Check
- LEDs Do Not Illuminate
- Hourmeter Check
- Hourglass Icon
Adjust

SEVCON POWERGAUGE™ Adjustment

Curtis Dash Display Assembly17 topics

Description/Features
Operation
Testing
- Inoperative Dash Display Assembly
- Inoperative Drive Mode Selection
- Troubleshooting With a Programmer Handset
- Troubleshooting Without a Programmer Handset
- No Warnings or Faults Displayed
- MIB/Dash Display Communication
- Lift Interrupt
- Lost MIB Signal Displayed
- Lift Pump Hourmeter Input
- Forward/Reverse Hourmeter Inputs
Remove
Install
Adjust (Setup, Early Models)
Adjust (Setup, Later Model)

Battery Indicators Replacement

Battery Indicator Controller Replacement

Show all 120 sections

Display Panel Components Replacement

SEM Display Panel Replacement1 topic

Remove and Replace

Table 1. Battery Indicator (Later Models)

Table 2. SEVCON Discharge Curve Selector Positions

Table 3. Dash Display Drive Mode Inputs

Table 4. Dash Display Drive Mode Test Voltages

Table 5. Dash Display Status/Warning/Fault Test Voltages

Table 6. Testing Dash Display Status/Warning/Fault Inputs

Table 7. Battery Indicator Reset Adjustment

Diagrams

General Notes

Electrical System

Electrical System Checks1 topic

Safety Precautions

Repairs8 topics

Controller, Replace
- Remove
- Install
Contactor Coil, Check
Contactor, Replace
Contactor Tips, Replace
- Remove
- Install

Fuses1 topic

Remove and Install

Brake and Interlock Switches - B60Z (Aug. 2003→) and B80Z (Aug

Height Limit

Control Handle4 topics

Control Handle Card (Old Style)
Control Handle Card (New Style)
- Configure
- Calibrate

Remote Control Box Switches (B60Z and B80Z)

Motor Maintenance - General

Drive Motor

Lift Pump Motor

Commutator Repairs

Testing the Drive Motor7 topics

Damaged Field and Armature
Short Circuit in an Armature Winding
Short Circuit in the Armature
Open Circuit in a Field Coil
Short Circuit in a Field Coil
Short Circuit Between Field and Motor Case
Brush Holder

Table 1. Voltage Checks

Table 2. Normal Commutator Surfaces

Table 3. Commutator Problems

Table 4. Commutator Problems

Table 5. Commutator Problems

Table 6. Commutator Problems

Table 7. Commutator Problems

Table 8. Commutator Problems

Table 9. Commutator Problems

Table 10. Commutator Problems

Capacities and Specifications

Hydraulic System

Hydraulic Oils

Gear Oils

Grease

Truck Weights1 topic

Weight (Basic Truck Without Battery)

Tires

Torque Specifications6 topics

Caster Assembly
Master Drive Unit
Steering
Brake
Electrical
Lift Mechanism

Battery Specifications and Adjustments

Table 1. Drive Tire

Curtis 1297 Transistor Motor Controller

Description3 topics

Curtis PMC 1297 Transistor Motor Controller
Principles of Operation
Programming Controller

Programmer Handset3 topics

Scroll Display Keys
Change Value Keys
More Info Key

Operation9 topics

Connecting Handset to Traction Motor Controller
Disconnecting Handset From Traction Motor Controller
Programmer Self-Test
Menu Selections
- Program Menu
- Test Menu
- Diagnostics Menu
- Diagnostic History
- Special Program Menu

Programming Traction Motor Controller - 1307 Handset

Programmer Handset12 topics

Menu Navigation Key
- Data Increase/Decrease Key
- Bookmark Keys
- Connecting Handset to Traction Motor Controller
- Disconnecting the Handset From the Traction Motor Controller
Main Menu Selections
- Program Menu
- Monitor Menu
- Faults Menu
- Functions menu
- Information Menu
- Programmer Setup Menu

Programming the Traction Motor Controller - 1311 Handset

Parameters7 topics

Adjusting Parameters
- Top Speed
- Acceleration
- Neutral Braking
- Plug Braking
- Coast Braking (B60Z/B80Z Only)
- Empty Volts

Battery Discharge Indicator (BDI)/Hourmeter

LED Fault Codes

Control Card Functional Test

Table 1. Program Menu 1

Table 2. Program Menu 1

Table 3. Program Menu 2

Table 4. Program Menu 2

Table 5. Test Menu

Table 6. Special Program Menu

Table 7. Status LED Fault Codes

Frame

Frame Separation and Assembly2 topics

Frame Separation
Frame Assembly

Painting Instructions

Label Replacement

Steering Mechanism

Special Precautions

Control Handle Head

Control Handle ( B60/80Z )6 topics

Remove (Handle)
Steer Bearings and Support
- Disassemble
- Repair
- Assemble
Install (Handle)

Gas Spring1 topic

Discharging the Gas Spring

Steering and Dash Assembly (Complete)

Brakes

Brake Check1 topic

Hold On Grade Test

Brake Coil Check

Brake Assembly Repair4 topics

Remove
- Install
- Remove
- Install

Brake Assembly Adjustment3 topics

Air Gap, Adjust
Torque Nut, Adjust
- Adjust

Table 1. Brake Coil Resistance

Table 2. Adjustment Specifications

Walkie Hydraulic Systems

Description of Operation6 topics

Lifting a Load
Lowering a Load
Hydraulic Lines
Hydraulic Oil
Clean
Sound Level

Hydraulic Reservoir1 topic

Description

Drive Unit Compartment Covers4 topics

Remove
- Install
- Remove
- Install

Lift Pump and Motor9 topics

General
- Lift Pump and Motor Assembly
- Remove Reservoir
- Remove Pump Motor
- Disassemble Pump
- Assemble Pump
- Install Pump Motor
- Install Reservoir to Pump
- Lift Pump and Motor Assembly

Valve Repair5 topics

Lowering Valve
- Remove
- Install
Relief Valve
Check Valve

Lift Cylinder

Relief Valve Adjustment5 topics

Relief Valve Pressure Check
Adjust Relief Valve Pressure
Lift Assemblies
Lift Cylinders
Lift Pump and Motor Assembly

Table 1. Hydraulic Reservoir

Table 2. Relief Valve Settings

Lifting Mechanism

Load Wheel

Caster Wheels3 topics

Caster Shim Adjustment
Caster Replacement
Caster Lubrication

Rear Link and Load Wheel Assembly

Pull Rod2 topics

End Replacement
Rear Fork Adjustment

Rocker Arm

Upper Link

Inside this manual

Real pages from this service manual (393 pages). Open the sample pages (PDF, 263 KB)

Sample pages from the Hyster A230 (B60Z) End Rider Pallet Truck Service Manual: Diagram, Specifications, Troubleshooting

Diagram, page 156: Diagrams, Schematics, or Arrangements
Specifications, page 204: Hydraulic Oils
Troubleshooting, page 336: Description of Operation

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 393 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).