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Hyster A233 (B80Z) End Rider Pallet Truck Service Manual

393 pages · Publication 1480465-A233

$69.71
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Models
A233 (B80Z)
Manual type
Service Manual
Pages
393
Publication
1480465-A233
Condition
Brand new
Hyster A233 (B80Z) End Rider Pallet Truck Service Manual, publication 1480465-A233

What's inside

From the manual's own table of contents: 120 sections, 288 entries. See sample pages (PDF, 264 KB)

DC Motor Maintenance
Safety Precautions Maintenance and Repair
General
Brush and Commutator Inspection4 topics
  • Hydraulic Pump Motor and Traction Motor
  • Steering Pump Motor
  • Normal Commutator Surface
  • Commutator Problems
Brush Replacement
Stoning the Commutator
Motors Repair6 topics
  • Disassemble
    • Traction Motor and Hydraulic Pump Motor
    • Steering Pump Motor
  • Assemble
    • Traction Motor and Hydraulic Pump Motor
    • Steering Pump Motor
Brush Alignment, Traction and Hydraulic Motors
Tests for Damaged Field and Armature7 topics
  • Test for an Open Circuit in One Armature Winding
  • Test for Short Circuit in One Armature Winding
  • Test for Short Circuit to Armature Shaft
  • Test for Open Circuit in Field Coil
  • Test for Short Circuit in Field Coil
  • Test for Short Circuit Between Field and Motor Case
  • Brush Holder Test
Troubleshooting
Table 1. Normal Commutator Surfaces
Table 2. Commutator Problems
Table 3. Brush Wear Replacement Guide
Battery Indicators8 topics
  • Indicators With Meter Movements
  • Battery Indicators With LCD or LED Displays
    • Liquid Crystal Displays
    • SEM Display Panels Description
    • Light Emitting Diode Displays
    • Description LX Series
    • ZX Series Display Panels Description
    • SEVCON POWERGAUGE™ Battery Display Panel Description
Battery Indicators Without Lift Interrupt Adjustment (Early Mode
Battery Indicators With Lift Interrupt Adjustment (Early Models)2 topics
  • Reset Potentiometer
  • Specific Gravity Alarm
Battery Indicators Without Lift Interrupt Check (Later Models)
Battery Indicators With Lift Interrupt Adjustment (Later Models)1 topic
  • Discharge Potentiometer
LED Display With Lift Interrupt
Curtis 933-1 Meter Check and Adjustment8 topics
  • Check
    • Reset Check
    • Discharge Check
    • Lockout Check
    • LEDs Do Not Illuminate
    • Hourmeter Check
    • Hourglass Icon
  • Adjust
SEVCON POWERGAUGE™ Adjustment
Curtis Dash Display Assembly17 topics
  • Description/Features
  • Operation
  • Testing
    • Inoperative Dash Display Assembly
    • Inoperative Drive Mode Selection
    • Troubleshooting With a Programmer Handset
    • Troubleshooting Without a Programmer Handset
    • No Warnings or Faults Displayed
    • MIB/Dash Display Communication
    • Lift Interrupt
    • Lost MIB Signal Displayed
    • Lift Pump Hourmeter Input
    • Forward/Reverse Hourmeter Inputs
  • Remove
  • Install
  • Adjust (Setup, Early Models)
  • Adjust (Setup, Later Model)
Battery Indicators Replacement
Battery Indicator Controller Replacement
Show all 120 sections
Display Panel Components Replacement
SEM Display Panel Replacement1 topic
  • Remove and Replace
Table 1. Battery Indicator (Later Models)
Table 2. SEVCON Discharge Curve Selector Positions
Table 3. Dash Display Drive Mode Inputs
Table 4. Dash Display Drive Mode Test Voltages
Table 5. Dash Display Status/Warning/Fault Test Voltages
Table 6. Testing Dash Display Status/Warning/Fault Inputs
Table 7. Battery Indicator Reset Adjustment
Diagrams
General Notes
Electrical System
Electrical System Checks1 topic
  • Safety Precautions
Repairs8 topics
  • Controller, Replace
    • Remove
    • Install
  • Contactor Coil, Check
  • Contactor, Replace
  • Contactor Tips, Replace
    • Remove
    • Install
Fuses1 topic
  • Remove and Install
Brake and Interlock Switches - B60Z (Aug. 2003→) and B80Z (Aug
Height Limit
Control Handle4 topics
  • Control Handle Card (Old Style)
  • Control Handle Card (New Style)
    • Configure
    • Calibrate
Remote Control Box Switches (B60Z and B80Z)
Motor Maintenance - General
Drive Motor
Lift Pump Motor
Commutator Repairs
Testing the Drive Motor7 topics
  • Damaged Field and Armature
  • Short Circuit in an Armature Winding
  • Short Circuit in the Armature
  • Open Circuit in a Field Coil
  • Short Circuit in a Field Coil
  • Short Circuit Between Field and Motor Case
  • Brush Holder
Table 1. Voltage Checks
Table 2. Normal Commutator Surfaces
Table 3. Commutator Problems
Table 4. Commutator Problems
Table 5. Commutator Problems
Table 6. Commutator Problems
Table 7. Commutator Problems
Table 8. Commutator Problems
Table 9. Commutator Problems
Table 10. Commutator Problems
Capacities and Specifications
Hydraulic System
Hydraulic Oils
Gear Oils
Grease
Truck Weights1 topic
  • Weight (Basic Truck Without Battery)
Tires
Torque Specifications6 topics
  • Caster Assembly
  • Master Drive Unit
  • Steering
  • Brake
  • Electrical
  • Lift Mechanism
Battery Specifications and Adjustments
Table 1. Drive Tire
Curtis 1297 Transistor Motor Controller
Description3 topics
  • Curtis PMC 1297 Transistor Motor Controller
  • Principles of Operation
  • Programming Controller
Programmer Handset3 topics
  • Scroll Display Keys
  • Change Value Keys
  • More Info Key
Operation9 topics
  • Connecting Handset to Traction Motor Controller
  • Disconnecting Handset From Traction Motor Controller
  • Programmer Self-Test
  • Menu Selections
    • Program Menu
    • Test Menu
    • Diagnostics Menu
    • Diagnostic History
    • Special Program Menu
Programming Traction Motor Controller - 1307 Handset
Programmer Handset12 topics
  • Menu Navigation Key
    • Data Increase/Decrease Key
    • Bookmark Keys
    • Connecting Handset to Traction Motor Controller
    • Disconnecting the Handset From the Traction Motor Controller
  • Main Menu Selections
    • Program Menu
    • Monitor Menu
    • Faults Menu
    • Functions menu
    • Information Menu
    • Programmer Setup Menu
Programming the Traction Motor Controller - 1311 Handset
Parameters7 topics
  • Adjusting Parameters
    • Top Speed
    • Acceleration
    • Neutral Braking
    • Plug Braking
    • Coast Braking (B60Z/B80Z Only)
    • Empty Volts
Battery Discharge Indicator (BDI)/Hourmeter
LED Fault Codes
Control Card Functional Test
Table 1. Program Menu 1
Table 2. Program Menu 1
Table 3. Program Menu 2
Table 4. Program Menu 2
Table 5. Test Menu
Table 6. Special Program Menu
Table 7. Status LED Fault Codes
Frame
Frame Separation and Assembly2 topics
  • Frame Separation
  • Frame Assembly
Painting Instructions
Label Replacement
Steering Mechanism
Special Precautions
Control Handle Head
Control Handle ( B60/80Z )6 topics
  • Remove (Handle)
  • Steer Bearings and Support
    • Disassemble
    • Repair
    • Assemble
  • Install (Handle)
Gas Spring1 topic
  • Discharging the Gas Spring
Steering and Dash Assembly (Complete)
Brakes
Brake Check1 topic
  • Hold On Grade Test
Brake Coil Check
Brake Assembly Repair4 topics
  • Remove
    • Install
    • Remove
    • Install
Brake Assembly Adjustment3 topics
  • Air Gap, Adjust
  • Torque Nut, Adjust
    • Adjust
Table 1. Brake Coil Resistance
Table 2. Adjustment Specifications
Walkie Hydraulic Systems
Description of Operation6 topics
  • Lifting a Load
  • Lowering a Load
  • Hydraulic Lines
  • Hydraulic Oil
  • Clean
  • Sound Level
Hydraulic Reservoir1 topic
  • Description
Drive Unit Compartment Covers4 topics
  • Remove
    • Install
    • Remove
    • Install
Lift Pump and Motor9 topics
  • General
    • Lift Pump and Motor Assembly
    • Remove Reservoir
    • Remove Pump Motor
    • Disassemble Pump
    • Assemble Pump
    • Install Pump Motor
    • Install Reservoir to Pump
    • Lift Pump and Motor Assembly
Valve Repair5 topics
  • Lowering Valve
    • Remove
    • Install
  • Relief Valve
  • Check Valve
Lift Cylinder
Relief Valve Adjustment5 topics
  • Relief Valve Pressure Check
  • Adjust Relief Valve Pressure
  • Lift Assemblies
  • Lift Cylinders
  • Lift Pump and Motor Assembly
Table 1. Hydraulic Reservoir
Table 2. Relief Valve Settings
Lifting Mechanism
Load Wheel
Caster Wheels3 topics
  • Caster Shim Adjustment
  • Caster Replacement
  • Caster Lubrication
Rear Link and Load Wheel Assembly
Pull Rod2 topics
  • End Replacement
  • Rear Fork Adjustment
Rocker Arm
Upper Link

Inside this manual

Real pages from this service manual (393 pages). Open the sample pages (PDF, 263 KB)

Sample pages from the Hyster A233 (B80Z) End Rider Pallet Truck Service Manual: Diagram, Specifications, Troubleshooting
  • Diagram, page 156: Diagrams, Schematics, or Arrangements
  • Specifications, page 204: Hydraulic Oils
  • Troubleshooting, page 336: Description of Operation

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 393 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Binder not included

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).