Hyster A244 (BE80ZHD, BE100ZHD Enclosed End Rider Pallet Jack Service Manual
431 pages · Publication A244
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- Models
- A244 (BE80ZHD, BE100ZHD Enclosed End Rider
- Manual type
- Service Manual
- Pages
- 431
- Publication
- A244
- Condition
- Brand new
What's inside
From the manual's own table of contents: 1 sections, 276 entries. See sample pages (PDF, 377 KB)
General244 topics
- General
- Lead-Acid Batteries
- Specific Gravity
- Chemical Reaction in a Cell
- Electrical Terms
- Battery Selection
- Battery Voltage
- Battery as a Counterweight
- Battery Ratings
- Kilowatt-Hours
- Battery Maintenance
- Safety Procedures
- Maintenance Records
- New Battery
- Cleaning Battery
- Adding Water to Battery
- Hydrometer
- Battery Temperature
- Charging Battery
- Types of Battery Charges
- Methods of Charging
- Troubleshooting Charger
- Knowing When Battery Is Fully Charged
- Where to Charge Batteries
- Equipment Needed
- Battery Connectors
- Battery Care
- Threaded Fasteners
- Nomenclature, Threads
- Strength Identification
- Cotter (Split) Pins
- Fastener Torque Tables
- Conversion Table
- Master Drive Unit
- Description
- Maintenance
- Changing the Oil
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install
- Troubleshooting
- Frame Separation and Assembly
- Painting Instructions
- Label Replacement
- Special Precautions
- Discharging the Capacitors
- Traction Motor Repair
- Clean/Inspect
- Special Tools
- Tool Chart
- Raising the Lift Truck
- How to Raise the Drive Tire End
- How to Raise the Entire Lift Truck
- Steering Handle Assembly
- Steering Handle
- Steering Controller
- Steering Proximity Switch
- Replace
- Steering Motor
- Accessing the Drive Unit Compartment
- Repair
- Air Gap
- Description of Operation
- Lifting a Load
- Lowering a Load
- Hydraulic Lines
- Hydraulic Oil
- Clean
- Sound Level
- Hydraulic Reservoir
- Drive Unit Compartment Covers
- Lift Pump and Motor
- Lift Pump and Motor Assembly
- Remove Reservoir
- Remove Pump Motor
- Disassemble Pump
- Assemble Pump
- Install Pump Motor
- Install Reservoir to Pump
- Valve Repair
- Lowering Valve
- Relief Valve
- Check Valve
- Lift Cylinder
- Relief Valve Pressure Check
- Relief Valve Adjust
- Lift Assemblies
- Lift Cylinders
- Introduction
- Button Keypad
- LED Indicator Lights
- LCD Screen
- Dash Display Menu Access
- Menu Navigation
- Dash Display Menu Operation
- Nodes
- Menu Structure
- Supervisor-Level Menu
- Hour Meters
- H1 Truck Hours
- H2 Traction Hours
- H3 Pump Hours
- H4 Steer Hours
- H5 Odometer Hours
- H10 Display Hours
- H32 Combination Node Hours
- H40 Steer Node Hours
- Performance
- Performance Level 1
- P1.1 Forward
- P1.2 Reverse
- P1.3 Acceleration
- P1.4 Plug
- P1.5 Coast
- P1.6 Lift Speed
- P1.32 Steer Effort
- P1.33 Steer Ratio
- Operator Passwords
- Add Password
- Delete Password
- Edit Password
- Operator Password
- Clear Log
- Operator Logs
- Operator 1-150
- Information
- I3 Serial Number
- I5 Truck Voltage
- Software Versions
- Service-Level Menu
- Settings
- S1 Metric
- S2 User Performance
- S3 Timeout
- S4 Battery Type
- S5 BDI Startup Full
- S6 BDI Full
- S7 BDI Empty
- S8 BDI Reset
- S9 Lift Interrupt
- Discharging the Internal Capacitors
- Major Electrical System Features
- Integrated System
- CANbus Advantages
- CANbus Communications
- Electric Steering / Steer Caster (Optional)
- Centering Proximity Sensor
- Traction
- Combi
- Input Devices
- Output Devices
- Encoder Integrity
- Test Encoders
- Proximity Switches
- Key Switch
- Multifunction Displays
- Speed
- Steer Angle
- Truck Hours
- Operational Mode
- Setup
- Setup Instructions
- Combi Traction/Hydraulic Control Unit
- Normal Operation
- Display
- Password Access
- Startup Checklist
- Truck Operation Mode
- Diagnostics
- Calibration
- Traction Throttle
- Lift/Lower
- Contactor and Electrical Panel Checks
- Contactors
- Test
- Tips
- Disassemble and Assemble
- Repairs
- Controller, Replace
- Steering Controller, Replace
- Load Wheel
- Caster Adjustment
- Casters
- Caster Adjustment Check
- Caster Adjust Procedure
- Caster Repair
- Caster Replacement
- Rear Link and Load Wheel
- Pull Rod
- End Replacement
- Fork Height Adjustment
- Rocker Arm
- Upper Link
- Entry Rollers
- Replacement
- Hydraulic System
- Hydraulic Oils
- Gear Oils
- Grease
- Truck Weight
- Tire Sizes
- Torque Specifications
- Drive Wheel Assembly
- Traction Motor
- Steering System
- Electrical
- Lift Mechanism
- Hydraulics
- Battery Specifications
- Operator's Compartment Covers/Console
- Operator's Compartment Covers
- Operator's Compartment Console
- Console Tray
- Drive Unit Compartment Door
- Caster Wheel Cover
- How to Move a Disabled Truck
- How to Tow the Lift Truck
- How to Put a Lift Truck on Blocks
- How to Raise Drive/Steer Tire
- How to Raise Load Wheels
- Welding Repairs
- Maintenance Schedule
- Maintenance Procedures Every 8 Hours or Daily
- Checks With Key Switch Turned OFF
- Battery
- Hydraulic Leaks
- Drive Tire, Load Wheels, Casters, and Frame
- Checks With Key Switch Turned ON
- Operation
- Maintenance Procedures Every 250 Hours or Every 6 Weeks
- Caster Lubrication
- Maintenance Procedures Every 500 Hours or Every 3 Months
- Hydraulic Reservoir Breather
- Power Steering
- Lift Linkage and Load Wheels
- Change Gear Oil
- Check Oil Level
- Drive Tire Check
- Maintenance Procedures Every 2000 Hours or Yearly
- Lubrication
- Repack Load Wheel Bearings
- Oil Change
ELECTRICAL SYSTEMS31 topics
- General Troubleshooting
- Electrical Test Equipment
- PC Service Tool
- Digital Multimeter (DMM)
- Jumper Wires, Test Leads, and Test Lights
- Basic Electrical Troubleshooting
- Electrical Checks
- Voltage Checks
- Amperage Checks
- Resistance Checks
- Contactor and Contactor Coil Checks
- Multiplexing
- Multiplexing and the CANbus
- Troubleshooting the CANbus
- Status Codes and Descriptions
- Status Codes
- Status Code Descriptions
- DTC xx100 - CANBus Communications - Combi
- DTC xx104 - CANBus Communications - Steer
- DTC xx109 - CANBus Communications - Display
- DTC 32006 - Combi - Load Hold - Short
- DTC 32034 - Combi - Main Cont Coil - Short
- DTC 32035 - Combi - Brake Coil - Circuit
- DTC 32053 - Combi - Pressure - Sensor Fault
- DTC 32075 - Combi - Steer - Security Line
- DTC 32061 - Combi - Traction Motor - Open
- DTC 32062 - Combi - Traction Motor - Encoder
- DTC 32227 - Combi - Traction Motor - Stalled
- DTC 32068 - Combi - Main Contactor - Not Closed
- DTC 32069 - Combi - Capacitor - Charge
- DTC 32085 - Combi - Key input - Voltage Low
Inside this manual
Real pages from this service manual (431 pages). Open the sample pages (PDF, 376 KB)
- Specifications, page 296: Voltage
- Diagram, page 314: Figure 1. Wiring Schematic (Sheet 11 of 13)
- Troubleshooting, page 368: Group 20
- Color page, page 400: Main Contactor
- Color page, page 372: DTC xx104
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 431 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).