Hyster A269 (E30-40XN) Forklift Service Manual
2,236 pages · Publication A269
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- Models
- A269 (E30-40XN)
- Manual type
- Service Manual
- Pages
- 2,236
- Publication
- A269
- Condition
- Brand new

What's inside
From the manual's own table of contents: 166 sections, 624 entries. See sample pages (PDF, 367 KB)
General2 topics
- Frame
- Discharging the Capacitors
Overhead Guard Replacement for Lift Trucks E2.2-3.5XN (E45-70XN)2 topics
- Remove
- Install
Battery Restraint and Seat Assembly Repair4 topics
- Operator Restraint System and Seat Assembly
- Operator Restraint System
- Armrest Assembly Repair
- Hood and Seat Latches
Hood and Seat Assembly Replacement for Lift Truck Models E2.2-31 topic
- Ground Test
Hood and Seat Assembly Replacement for Lift Truck Models J2.2-31 topic
- Opening and Closing the Hood
Master Cylinder Repair and Adjustment for Lift Truck J2.2-3.5XN6 topics
- Disassemble
- Clean
- Inspect
- Assemble
- Bench Bleed Master Cylinder
- Install and Adjust
Brake Pedal Components for Lift Truck J2.2-3.5XN (J45-70XN) (A271 topic
- Pedal Adjust
Brake System Air Removal for Lift Truck J2.2-3.5XN (J45-70XN) (A3 topics
- Brake System Air Removal
- Using Pressure Bleed System
- Using Brake Pedal Pressure
Torque Specifications for Lift Truck E2.2-3.5XN (E45-70XN) (A2683 topics
- Overhead Guard
- Counterweight
- Traction Motor
Show all 166 sections
Differential Repair13 topics
- Differential Assembly From Center Section
- Drive Pinion, Pinion Gear, and Bearings From Center Section
- Differential Assembly, Lift Truck Models E2.2-3.5XN (E45-70XN) (
- Differential Assembly, Lift Truck Models E1.6-2.0XN (E30-40XN) (
- Clean and Inspect
- Differential Assembly, Lift Truck Models E2.2-3.5XN (E45-70XN) (
- Differential Assembly, Lift Truck Models E1.6-2.0XN (E30-40XN) (
- Pinion Inner Shim Set, Adjust Thickness (Depth of Pinion)
- Drive Pinion, Pinion Gear, and Bearings Into Center Section
- Differential Assembly Into Center Section
- Ring Gear Backlash, Adjust
- Ring Gear, Runout Check
- Gear Set, Tooth Contact Pattern Check
Steering Wheel and Fixed Steering Column Assembly Repair1 topic
- Gear Replacement for Lift Trucks Built Prior to October, 2008
Steering Wheel and Telescopic Column Assembly Repair2 topics
- Steering Control Unit
- Steering Column
Hydraulic Tank9 topics
- Steam Method
- Chemical Method
- Small Leaks, Repair
- Large Leaks, Repair
- Additional Methods for Metal Tank Repair
- Hydraulic Filter Replacement
- Breather Clean and Inspect
- Hydraulic Oil Cooler for Lift Truck Models J4.0-5.0XN (J80-100XN
- Add Hydraulic Oil
Specifications for Lift Truck E2.2-3.5XN (E45-70XN) (A268)1 topic
- Tank Capacity
Specifications for Lift Truck E4.0-5.5XN, E5.0XNS (E80-120XN, E12 topics
- Hydraulic Pump and Motor
- Hydraulic Tank
Safety Precautions TROUBLESHOOTING PROCEDURES1 topic
- Service Manual Lookup
How To Use This Troubleshooting Manual5 topics
- General Instructions and Safety Information
- How to Use Diagnostic Troubleshooting Manual
- General Instructions
- Conventional Battery Box (CBB) Units
- Drop Battery Box (DBB) Units
Operational Diagnostic Procedures29 topics
- Operational Checkout Procedures
- Key Icon Illuminated
- Wrench Icon Illuminated
- Display Panel (DP) Check
- Operator Presence System Check
- Display Backlight and Icon Power Check
- Light Circuit Check
- Horn Circuit Check
- Backup Alarm Check (If equipped)
- Heater Check (If equipped)
- Brake Pedal Check
- Park Brake Sensor Check
- Park Brake Check
- Brake and Axle Drag Check
- Priority Flow Divider Valve Check
- Mast Cushion Check - Free Lift Cylinder
- Lift Drift Check
- Lift/Tilt Mast Adjustment Check
- Tilt Function Drift Check
- Tilt Racking Check
- Tilt Function, Tilt Lock Piston
- Mast Cushion Check - Main Lift Cylinder
- Mast Channel Check
- Mast Mounting Check
- Chain and Header Hose Adjustment Check
- Chain Sheave Check
- Carriage Adjustment Check
- Carriage Adjustment Check (Standard and Integral Side Shift)
- Steering Relief Valve Low Pressure Check
Traction Motor3 topics
- Principles of Operation
- MASTER DRIVE UNIT
- Poor Tractive Performance
Electrical System16 topics
- Troubleshooting Guidelines and Procedures
- Troubleshooting Guidelines
- Troubleshooting Procedures
- Diagnostic Trouble Codes
- Wiring Reference Data
- Harness Assembly Data
- Electrical System
- General Description
- PRINCIPLES OF OPERATION, COMPONENTS
- PRINCIPLES OF OPERATION, SYSTEM
- None
- DTC None
- Horn Failure
- Lights Inoperative
- Icon Glossary
- Introduction to Icons
Drive Axle/Unit11 topics
- Description
- Principles of Operation
- Service Brake Systems
- Parking Brake Systems
- MONOTROL® Pedal
- One Drive Wheel Will Not Move
- Noise During Operation That Is Not Normal
- Oil Leaks
- Park Brake Does Not Operate Properly
- Motion Inhibited
- Park Brake Troubleshooting Guide
Hydraulic Systems70 topics
- Manual Hydraulic Main Control Valve
- Description
- Manual Hydraulic Control System
- General Description (Open Center Valve)
- Features and Operation
- General Description (Closed Center Valve)
- Features and Operation
- E-Hydraulic Main Control Valve
- Electro-Hydraulic Control System
- General Valve Description
- Features and Operation
- Steering System
- Description
- Steering Control Unit (SCU) Operation
- Abnormal Hydraulic Noise and/or Vibration
- Abnormal Smell/Discoloration/Foaming of Oil
- Cycle Times Too Fast - Fast Actuation (E-Valve)
- Jump/Delay In Lift or Lower Activation After Moving MLM (E-Valve
- Jump/Delay In Auxiliary Function Actuation After Moving MLM (E-V
- Jump/Delay In Tilt Forward or Back Actuation (E-Valve)
- Forks Drop Slightly Before Lifting (E-Valve)
- Forks Lower Without Command (E-Valve)
- Forks Raise or Actuate Without Command (E-Valve)
- Hydraulic Oil Cooler Not Functioning Correctly
- Intermittent Activation (E-Valve) While Commanding Function
- Forks Tilt Forward Without Command (E-Valve)
- Lift/Lower Function Maximum Speed Too Slow (E-Valve)
- Lift Function Will Not Move With MLM Movement (E-Valve)
- Lift/Lower Continues To Move For Awhile After MLM Is Released (E
- Lift/Lower/Auxiliary Function Suddenly Jumps In Middle of Stroke
- Lower Function Will Not Move With MLM Movement (E-Valve)
- Poor Metering on Lift or Lower Functions (E-Valve)
- Auxiliary Function Continues to Move for Awhile After MLM Is Rel
- Auxiliary Function Maximum Speed Too Slow (E-Valve)
- Auxiliary Function or Tilt Back Moves Without Command (E-Valve)
- Auxiliary Function, Tilt Back and/or Tilt Forward Will Not Move
- Tilt Forward or Tilt Back Function Continues to Move for Awhile
- Tilt Forward or Tilt Back Will Not Move With MLM Movement (E-Val
- Too Much MLM Movement (Deadband) to Start Function Moving (E-Val
- Wrong Actuation Operates or Actuation is Backward (E-Valve)
- Actuation Exhibits Slight Movement in Opposite Direction Before
- Auxiliary Function is Slow or Does Not Function (Manual Valve)
- Cycle Times Too Fast - Fast Actuation (Manual Valve)
- Function Continues to Activate After Returning to Neutral
- Lift Function Is Slow or Does Not Function (Manual Valve)
- Tilt Back Function Will Not Operate (Manual Valve)
- Tilt Forward or Tilt Back Will Not Function When Activated (Manu
- No Steering (All Other Hydraulic Functions OK)
- Steering Is Slow or Difficult
- Steering Operation Is Not Smooth
- Steering Wheel End Lock Position Cannot Be Felt by Operator
- Steering Wheel Turns By Itself or Does Not Return To Neutral
- Steering Wheel Turns the Tires in the Wrong Direction
- Actuations Do Not Act Simultaneously
- Oil Leaking/Component Life Too Short
- Abnormal Steer Axle Noise
- Abnormal Steering Wheel Vibration
- Back Lash/Kick Back in Steering Wheel
- Hydraulic Warm-up Procedure
- Primary Relief Valve Test and Adjustment
- Secondary Relief Valve Test and Adjustment
- Hydraulic Pump Flow Test
- Main Control Valve LS Leakage Test (E-Valve)
- Main Control Valve Unloader Margin Test
- E-Hydraulic Valve Leakage Test
- Steering Relief Pressure Test and Adjustment
- Steering Control Unit LS Pressure Test
- Lift Cylinder Leakage Test
- Tilt Cylinder Leakage Test
- Steering Cylinder Leakage Test
Operators Station16 topics
- Operator Station General Description and Principles of Operation
- General Description and Location
- Display Panel
- General Description
- Programming - Menus
- Menu
- Display Menu Flowchart
- Manual Hydraulic Control Levers
- General Description
- System Components
- E-Hydraulic System Interface
- General Description to E-Hydraulic System Interface
- Lighting Control
- General Description
- Cab Panels
- General Description
Front End (Mast) and Chassis56 topics
- Front End, Mast
- Description
- Carriages
- Description
- Principles of Operation
- Mast Mounts
- Description
- Principles of Operation
- Two-Stage Full Free-Lift (FFL) Mast
- Description
- Principles of Operation
- Two-Stage Limited Free-Lift (LFL) Mast
- Description
- Principles of Operation
- Three-Stage Full Free-Lift (FFL) Mast
- Description
- Principles of Operation
- Four-Stage Full Free-Lift (FFL) Mast
- Description
- Principles of Operation
- Cylinder Cushion During Lifting Sequence
- Description
- Principles of Operation
- Cylinder Cushion During Lowering Sequence
- Description
- Principles of Operation
- Tilt and Sideshift Cylinders
- Description
- Lowering Control Valves
- Description
- Principles of Operation
- Chassis
- Description
- Abnormal Channel Wear
- Abnormal Hose Wear
- Abnormal Mast Noise
- Body Panels Making Noise
- External Leakage From Free-Lift or Main Lift Cylinders
- FFL Mast Banging During Phasing
- High Tire Wear - Drive Axle
- High Tire Wear - Steer Axle
- Hoses Not Tracking Correctly
- Integral Sideshift Moving Too Fast
- Integral Sideshift Not Moving or Slow
- Fork Positioner Not Moving or Slow
- Mast is Loose
- Mast Lift Chains Are Loose
- Mast or Carriage Binding
- Mast/Carriage Bounces or is Spongy
- Misphasing of Full Free-Lift Mast
- Overhead Guard Loose or Damaged
- Racking During Lift
- Racking During Tilt
- Truck Feels Unstable
- Truck Wanders, Does Not Track Straight or Steer Well
- Wheel Studs Breaking
Supplementary Data1 topic
- Abbreviations and Acronyms
AC Motor Repair2 topics
- Discharging the Capacitors for Lift Truck Models E30-40HSD 2 (B2
- Discharging the Capacitors (All Other Models)
Traction Motor Repair30 topics
- Remove
- Disassemble
- Electrical Connector Repair or Replacement
- Clean
- Inspect
- Assemble
- Install
- Remove
- Disassemble
- Electrical Connector Repair or Replacement
- Clean
- Inspect
- Assemble
- Install
- Remove
- Disassemble
- Clean
- Inspect
- Assemble
- Install
- Remove
- Disassemble
- Electrical Connector Repair or Replacement
- Clean
- Inspect
- Assemble
- Install
- Remove
- Clean
- Install
Hydraulic Motor Repair36 topics
- Remove
- Disassemble
- Electrical Connector Repair or Replacement
- Clean
- Inspect
- Assemble
- Install
- Remove
- Disassemble
- Electrical Connector Repair or Replacement
- Clean
- Inspect
- Assemble
- Install
- Remove
- Disassemble
- Electrical Connector Repair or Replacement
- Clean
- Inspect
- Assemble
- Install
- Remove
- Disassemble
- Electrical Connector Repair or Replacement
- Clean
- Inspect
- Assemble
- Install
- Traction Motor for Lift Trucks J1.5-2.0XNT (J30-40XNT) (K160) an
- Traction Motor for Lift Truck E30-40HSD 2 (B219)
- Hydraulic Motor for Lift Trucks J1.5-2.0XNT (J30-40XNT) (K160) a
- Hydraulic Motor for Lift Truck E2.2-3.5XN (E45-70XN) (A268)
- Hydraulic Motor for Lift Truck J2.2-3.5XN (J45-70XN) (A276)
- Hydraulic Motor for Lift Truck E1.6-2.0XN (E30-40XN) (A269)
- Hydraulic Motor for Lift Truck E30-40HSD 2 (B219)
- Hydraulic Motor for Lift Truck J4.0-5.0XN (J80-100XN) (A970) and
Service Brakes Repair3 topics
- Remove and Disassemble
- Assemble and Install
- Adjust
Automatic Park Brake7 topics
- Manual Release Handle
- Automatic Park Brake Assembly
- Automatic Park Brake Module
- Automatic Park Brake Assembly
- Manual Release Handle
- Finishing Steps
- Adjustments
Service Brakes Adjustment1 topic
- Brake Adjust
Master Cylinder Adjustment1 topic
- Adjust Push Rod
Manual Hydraulic Control Valve Repair9 topics
- Beginning Steps
- Remove Control Valve
- Disassemble Handles and Levers
- Disassemble Manual Control Valve
- Spool Seal Replacement
- Assemble Manual Control Valve
- Assemble Handles and Levers
- Install Control Valve
- Ending Steps
E-Hydraulic Control Valve Repair8 topics
- Beginning Steps
- Fitting Removal
- Electrical Disconnect and Control Valve Dismount
- Electrical Connect and Control Valve Mount
- Fitting Installation
- Ending Steps
- E-Hydraulic Controls
- Replace E-Hydraulic Control Components
Checks and Adjustments7 topics
- Manual Control Valve
- Primary Relief Valve
- Optional Work Port Relief Valve
- E-Hydraulic Control Valve
- Primary Relief Valve
- Secondary Port Relief Valve
- Hydraulic System Air Removal
Position Sensor and OPS Check and Adjustment3 topics
- Position Sensor
- (OPS) Operator Presence Solenoid
- Manual Control Valve Re-Calibration
Calibration Procedure3 topics
- Control Valve
- Manual Hydraulic Control Valve
- Manual Control Valve Handles and Levers
Periodic Maintenance8 topics
- Serial Number Data
- Rapid Charge
- How to Move Disabled Lift Truck
- How to Tow Lift Truck
- How to Put Lift Truck on Blocks
- How to Raise Drive Tires
- How to Raise Steering Tires
- How to Clean a Lift Truck
Safety Procedures When Working Near Mast1 topic
- WHEN WORKING NEAR THE MAST ALWAYS
Maintenance Procedures Every 8 Hours or Daily22 topics
- How to Make Checks With Key or Keyless Switch OFF
- Tires and Wheels
- Forks
- Inspection of Mast, Carriage, Header Hoses, Lift Chains, and Att
- Safety Labels
- Steering Column Adjustments
- Operator Restraint System
- Emergency Locking Retractor (ELR)
- Seat Adjustments
- Battery Restraint System
- Battery
- Hydraulic System
- How to Make Checks With Key or Keyless Switch ON
- Horn, Lights, and Backup Alarm
- Steering System
- Service Brakes
- Parking Brake
- Automatic Parking Brake
- Hydraulic Control Levers and Pedals
- Direction and Speed Control Pedals
- Lift System Operation
- Oil Leaks
Maintenance Procedures Every 500 Hours or Three Months24 topics
- Forks
- Remove
- Inspect
- Install
- Adjustment
- Header Hose Checks
- Mast Lubrication
- Parking Brake Adjustment
- Brake Fluid Check
- Master Cylinder Fluid Check
- Operator Presence System Check
- Differential and Speed Reducer
- Tilt Cylinder Rod End Pins
- Lift Chains
- Wear Check
- Lift Chain Lubrication
- Fork Pins and Guides
- Check Upper and Lower Bearings, Integral Sideshift Carriage
- Check Lower Mounting Hook, Integral Sideshift Carriage
- Steering Axle
- Lubricate King Pins and Tie Rods
- Hydraulic Tank Breather, Check
- Other Lubrication
- Line Contactor
Maintenance Procedures Every 2000 Hours or Yearly10 topics
- Hydraulic System
- Hydraulic Filter Element, Replace
- Hydraulic Tank Breather, Change
- Differential and Speed Reducer Oil Change
- Brake Fluid Replacement
- Service Brakes
- Integral Sideshift Carriage, Replace Upper and Lower Bearings
- Wheel Bearings
- Steer Wheels, Lubrication
- Drive Wheels, Lubrication
Maintenance Procedures Every 4000 Hours Or Two Years5 topics
- Hydraulic Oil, Change
- Steering Direction Sensor Inspection
- Fixed Steering Column
- Telescopic Steering Column
- Telescopic Steering Column Lubrication
Battery Maintenance5 topics
- How to Charge Battery
- How to Change Batteries
- General
- Remove the Battery
- Install the Battery
Lift and Tilt System Leak Check2 topics
- Lift Cylinders Leak Check
- Tilt Cylinder Leak Check
Wheels and Tires2 topics
- Remove Wheels From Lift Truck
- Remove and Install Tire on Wheel
Counterweights2 topics
- Specifications
- Turning Radius
Mast Speeds8 topics
- Drive Axle
- Masts
- Tilt Cylinders
- Hydraulic Control Valves
- Manual Valve
- Manual Handles and Levers
- Manual Valve Covers
- E-Hydraulic Valve
Inside this manual
Real pages from this service manual (2,236 pages). Open the sample pages (PDF, 366 KB)
- Specifications, page 636: Calibration Menu
- Troubleshooting, page 1,486: Observed Symptoms
- Diagram, page 1,894: Diagrams, Schematics, or Arrangements
- Color page, page 1,094: Diagnostic Trouble Codes
- Color page, page 1,758: Observed Symptoms
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 2,236 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).