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Hyster A289 (RS45-27CH, RS45-31CH) Reach Stacker Service Manual

665 pages · Publication A289

$69.89
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Models
A289 (RS45-27CH, RS45-31CH)
Manual type
Service Manual
Pages
665
Publication
A289
Condition
Brand new
Hyster A289 (RS45-27CH, RS45-31CH) Reach Stacker Service Manual, publication A289

What's inside

From the manual's own table of contents: 90 sections, 261 entries. See sample pages (PDF, 205 KB)

Extendable Container Attachment (Elme)
Safety Precautions Maintenance and Repair
General
Description
Operation15 topics
  • General
  • Pressure Valve
  • Damping
  • Optional Power Damping
  • Rotator Circuit
  • Rotator Transmission
  • Optional Powered Pile Slope
  • Optional Tilt Float
  • Extend and Retract Circuit
  • Twist Lock Circuit
  • Seated Signal
  • Electrical Circuit
    • Fault Finding
  • Additional Functions
    • Automatic Locking
Container Attachment Repair2 topics
  • Remove
  • Install
Swivel Repair
Extension Cylinders Repair4 topics
  • Disassemble
  • Clean
  • Inspect
  • Assemble
Sideshift Cylinder Repair
Power Pile Slope Cylinder Repair
Pendular Twist Locks Repair
Adjustments9 topics
  • Twist Lock Angle
  • LOCKED/NOT LOCKED Proximity Switches
  • Maximum Pressure
  • Swivel Valve
  • Damping Pressure
  • Power Pile Slope Pressure
  • Rotation/Brake Valve
  • Sideshift Valve
  • Extension Valve
Maintenance2 topics
  • General Maintenance
  • Additional Spreader Maintenance
Torque Specifications
Maintenance Schedule
Troubleshooting
Table 1. Maintenance Schedule
Brake Accumulator
Description and Operation
Accumulator Maintenance4 topics
  • Pre-Charge Check
  • Pre-Charge Filling
  • Repair
  • Replace
Table 1. Accumulator Pressures
Service Brake1 topic
  • B222 Only
Repair17 topics
  • Drive Wheels and Tires
    • Brake Housing
    • Spindle and Brake Cover
    • Ground and Polished Parts
    • Parts With Rough Finish
    • Wet Disc Brake and Axle Assembly
    • Face Seals
    • Disc
    • Parts
    • Brake Housings
    • Hub Oil Seals
    • Spindle and Brake Cover
    • Brake Housing
    • Drive Wheels and Tires
  • Pressure Switch
    • Replace
  • Accumulator
Brake Pedal Valves (Treadle Valves) Repair6 topics
  • Remove
    • Clean and Inspect
    • Install
    • Remove
    • Clean and Inspect
    • Install
Show all 90 sections
Brake System Air Removal
Specifications3 topics
  • Brake Coolant
    • Coolant Change Intervals
  • Hydraulic Fluid
Measurements and Adjustments
Table 1. Friction Disc
Table 2. Stationary Disc
Table 3. Wheel Hub and Brake Housing Torque Chart
Table 4. Brake Housing Cover Torque Chart
Parking Brake
Parking Brake Valve Replacement1 topic
  • Clean and Inspect
Parking Brake Caliper Repair2 topics
  • Bleed Brakes
  • Adjust
Brake Pad Repair
Seals Repair3 topics
  • Torque Requirements
  • Wear Limits
  • Lining to Disc Clearance
Table 1. Brake Pad Adjustment
Table 2. Torque Requirements
Table 3. Wear Limits
Table 4. Lining to Disc Clearance
Multiple Aligned Cooling System5 topics
  • Radiator
  • Radiator Cap
  • Thermostat
  • Water Pump
  • Fan and Fan Shroud
Cooling System Checks1 topic
  • Exhaust Leaks
Cooling System Repair
Core Repair
Radiator Cleaning2 topics
  • Drain
  • Fill
Instrument Panel Indicators and Senders5 topics
  • Instrument Panel Meters, Indicators, and LCD Display
  • Connector
    • Seat Switch Logic
    • Central Warning Light Output
    • Buzzer Output
Instrument Panel Component Replacement4 topics
  • Instrument Panel
    • Remove
  • Light
    • Replace
Sender Replacement6 topics
  • Fuel Level Sender
  • Pressure Sender
  • Temperature Sender
  • Low Coolant Sender
  • Vacuum Switch
  • Crankshaft Position Sensor
Table 1. Instrument Panel and Indicators
Table 2. Pin Description
Table 3. Sender Description
Frame
Counterweight Repair
Covers
Floor Plates, Handrails, and Steps
Hydraulic Tank Repair9 topics
  • Small Leaks
    • Large Leaks
    • Steam Method
    • Chemical Solution Method
  • Other Methods of Preparation for Repair
  • Suction Screen and Inspection Cover
    • Remove
    • Clean and Inspect
    • Install
Fuel Tank Repair
Exhaust System Repair
Cab Repair5 topics
  • Rear Cab Assembly
  • Bottom Cab Assembly
  • Cab Repair
    • Remove
    • Install
Engine Repair
Label Replacement
Table 1. Counterweight Weights
Hydraulic System17 topics
  • Hydraulic Plate
  • Hydraulic Pumps
  • LS System
  • Load Limiter
  • Control Blocks
    • General
    • Main Manifold
    • Cab Manifold
  • Derricking Functions
    • Load Holding Valve (Derricking)
    • Load Holding Valve (Extension)
    • Balance Selector Valve
  • Heat Exchanger System
  • Steering Control System
    • Flow Amplifier
  • Brake System
  • Oil Cooled Brakes (Service Brakes)
Hydraulic Pump Repair6 topics
  • Hydraulic Pump Assembly
    • Variable Displacement Pump
    • Hydraulic Pump Assembly
  • Pump Output Check
    • First Method
    • Second Method
Cab Manifold2 topics
  • Disassemble Valves and Pressure Switches
  • Assemble Valves and Pressure Switches
Derricking Circuit2 topics
  • Load Holding Valve
    • Derricking Cylinders
Boom Extension Circuit2 topics
  • Load Holding Valve
    • Boom Extension Cylinder
Attachment Circuit Valves1 topic
  • Description and Operation
Other Hydraulic Components21 topics
  • Relief Valves in Steering System
    • Pilot Pressure Valve
    • Dampening Cylinders
    • Hydraulic Filters
    • Suction Filters
    • High Pressure Filter
    • Brake Filter
    • Return Line Filters
  • Hydraulic Tank Breathers
  • Hydraulic Hose Repair
  • Checks and Adjustments
    • Pilot Setting, Check
    • Main Function Relief Valve Pressure, Check
  • Hydraulic Pumps Output at 2100 rpm (Governed Speed)
  • Relief Valves (Approximate Operating Pressures)
  • Check Port Pressures
  • Main Hydraulic Filters
  • Tank Capacity
  • Remote Control Valves
  • Attachment Control Valve
  • Carriage Solenoid Valve
Table 1. Brake Treadle Settings
Table 2. Gauge Ranges
Table 3. Pressure Settings
Hydraulic Plate10 topics
  • Hydraulic Oil Supply
  • Manifold, Section 1 of Hydraulic Plate
  • Main Control Valve, Section 2 of Hydraulic Plate
    • Description
    • Operation
  • Brake Manifold, Section 3 of Hydraulic Plate
    • Cooling Circuit
    • Service Brake
    • Parking Brake
  • Flow Amplifier, Section 4 of Hydraulic Plate
Manifold, Section 1 of Hydraulic Plate1 topic
  • Valves and Pressure Switches
Main Control Valve, Section 2 of Hydraulic Plate
Brake Manifold, Section 3 of Hydraulic Plate
Flow Amplifier, Section 4 of Hydraulic Plate
Hydraulic Hose Repair
Hydraulic Hose Identification
Torque Values2 topics
  • Measurements
  • Adjustments
Table 1. Pilot Hoses
Table 2. Brake Hoses
Table 3. Auxiliary Hoses With Alternating P and T
Table 4. Steer Hoses
Table 5. Pressure Settings
Boom1 topic
  • Hydraulic System
Boom Repair
Dampening Cylinder Repair
Boom Extension Cylinder Repair
Derricking Cylinder Repair

Inside this manual

Real pages from this service manual (665 pages). Open the sample pages (PDF, 205 KB)

Sample pages from the Hyster A289 (RS45-27CH, RS45-31CH) Reach Stacker Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 289: Counterweight Repair
  • Troubleshooting, page 379: Troubleshooting
  • Diagram, page 639: Dana Dashboard software shows functionality of

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 665 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Hyster D222 (RS45-27CH, RS45-31CH, RS46-36CH, RS46-41L-CH, RS46-41S-CH, RS46-Service Manual · D222 · $129.91

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).