Hyster A299 (H170FT, H175FT36, F190FT Heavy Duty Forklift Service Manual
3,577 pages · Publication A299
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- Models
- A299 (H170FT, H175FT36, F190FT
- Manual type
- Service Manual
- Pages
- 3,577
- Publication
- A299
- Condition
- Brand new
What's inside
From the manual's own table of contents: 98 sections, 482 entries. See sample pages (PDF, 310 KB)
Cooling System
Safety Precautions Maintenance and Repair
General
Cooling System Checks4 topics
- Exhaust Leaks Into Cooling System
- Water Flow Restrictions in Radiator
- Radiator Hoses
- Water Pump
Flushing the Cooling System1 topic
- Cooling System, Clean
Radiator Replacement6 topics
- Radiator, Remove for Lift Trucks Models S30FT, S35FT, S40FTS (E0
- Radiator, Remove for Lift Truck Models S6.0FT, S7.0FT (S135FT, S
- Radiator, Remove for Lift Truck Models H6.0FT, H7.0FT (H135FT, H
- Radiator, Install for Lift Truck Models S30FT, S35FT, S40FTS (E0
- Radiator, Install for Lift Truck Models S6.0FT, S7.0FT (S135FT
- Radiator, Install for Lift Truck Models H6.0FT, H7.0FT (H135FT
Fan Assembly Replacement3 topics
- Fan Removal
- Inspect
- Fan Installation
Steering Axle
Steering Axle Assembly Repair5 topics
- Remove
- Disassemble
- Clean
- Assemble
- Install
Spindles, Bearings, and Tie Rods Repair2 topics
- Spindles and Bearings
- Tie Rods
Steering Cylinder Repair3 topics
- Remove and Disassemble
- Clean and Inspect
- Assemble and Install
Torque Specifications
Brake System2 topics
- Dry Brake System
- Wet Brake System
Service Brakes Repair (Dry Brake)1 topic
- Adjust
Parking Brake Repair3 topics
- Dry Brake System
- Wet Brake System
- Lift Trucks With a MONOTROL® Pedal or Forward Reverse Lever
Master Cylinder Repair1 topic
- Install and Adjust
Accumulator1 topic
- Pre-Charge Check
Modulating Brake Valve, Accumulator Charge Valve, and Accumulato11 topics
- Modulating Brake Valve
- Disassemble
- Clean and Inspect
- Assemble
- Accumulator Charge Valve
- Disassemble
- Clean and Inspect
- Assemble
- Pressure Checks
- Accumulator Charge Valve Check
- Accumulator Check
Service Brakes Adjustment (Dry Brake)1 topic
- Service Brakes Adjustment
Brake System Air Removal4 topics
- Using Pressure Bleed System
- Using Brake Pedal Pressure
- Lift Truck Models with Master Cylinder
- Lift Truck Models with Modulating Brake Valve
Brake Pedal Adjustment
Free Pedal Adjustment
Table 1. Accumulator Charge Valve Pressure
Table 2. Accumulator Specifications
Show all 98 sections
Three-Speed Powershift Transmission Repair
Transmission Repair28 topics
- Torque Converter, Remove
- Torque Converter Housing, Disassemble
- Transmission Case, Disassemble
- FORWARD 1, Disassemble
- RANGE 2, Disassemble
- REVERSE, Disassemble
- RANGE 1, Disassemble
- FORWARD 2, Disassemble
- Stator Support, Disassemble
- Turbine Shaft, Disassemble
- Pump Drive Gear, Disassemble
- Idler Gear, Disassemble
- Housings
- Oil Seals and Gaskets
- Bearings
- Gears and Shafts
- RANGE 2, Assemble
- FORWARD 1, Assemble
- REVERSE, Assemble
- RANGE 1, Assemble
- FORWARD 2, Assemble
- Stator Support, Assemble
- Turbine Shaft, Assemble
- Pump Drive Gear, Assemble
- Idler Gear, Assemble
- Torque Converter Housing, Assemble
- Transmission Case, Assemble
- Torque Converter, Install
Control Valve Repair
Torque Specification
Frame
Description
Side Covers, Seat, Dash, and Hood Replacement20 topics
- Side Covers
- Remove
- Install
- Seat and Seat Plate
- Remove Seat
- Remove Seat Plate
- Install Seat Plate
- Install Seat
- Operator Restraint System
- Emergency Locking Retractor (ELR)
- Seat Plate and Seat Rail Check
- Steering Column, Dash, Kick Panel, and Seal Plate
- Remove
- Install
- Hood Support and Door Assembly
- Remove
- Install
- Hood Door Assembly
- Remove
- Install
Steering Column8 topics
- Description
- Steering Column Repair
- Remove
- Disassemble
- Clean
- Inspect
- Assemble
- Install
LPG Tank and Bracket Assembly
Counterweight Replacement1 topic
- Tow Pin, Remove and Install
Overhead Guard Replacement
Engine Replacement6 topics
- Remove Engine
- Remove Transmission
- Remove Engine and Transmission
- Install Engine
- Install Transmission
- Install Engine and Transmission
Electronic Throttle Replacement5 topics
- Cummins 4.5L Diesel Engine With Electronic Throttle
- Remove
- Install
- Pull Actuator Linkage Adjustment
- Low Idle Adjustment
Throttle Pedal and Cable Adjustment1 topic
- Cummins 4.5L Diesel Engine
Exhaust System Repair10 topics
- GM 4.3L Engine for Lift Truck Models H6.0FT, H7.0FT (H135FT, H15
- GM 5.7L Engine for Lift Truck Model H8.0FT, H8.0FT9, H9.0FT (H17
- Cummins QSB 3.3L Engine for Lift Truck Models H6.0FT, H7.0FT (H1
- Remove
- Inspect
- Install
- Cummins 4.5L Diesel Engine for Lift Truck Models H6.0FT, H7.0FT
- Remove
- Inspect
- Install
Hydraulic Filter Assembly Repair
Fuel and Hydraulic Tanks Repair6 topics
- Steam Method of Cleaning
- Chemical Solution Method of Cleaning
- Additional Preparations for Repair
- Small Leaks, Repair
- Large Leaks, Repair
- Preparations for Use After Repair
Safety Labels
Table 1. Weight of Counterweights
Periodic Maintenance7 topics
- Serial Number Data
- How to Move Disabled Lift Truck
- How to Tow Lift Truck
- How to Put Lift Truck on Blocks
- How to Raise Drive Tires
- How to Raise Steering Tires
- How to Clean a Lift Truck
Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily26 topics
- How to Make Checks With Engine Stopped
- Tires and Wheels
- Safety Labels
- Mast, Carriage, Lift Chains, Header Hoses, and Attachment
- Operator Restraint System
- Seat Plate and Seat Rails
- Engine Compartment
- Fuel, Oil, and Coolant Leaks, Check
- Hydraulic Hoses
- Coolant Hoses
- Steering Column Gas Cylinder
- Transmission
- Hydraulic System Oil
- Engine Oil
- Forks
- Integral Sideshift Carriage
- How to Make Checks With Engine Running
- Indicator Lights, Horn, Fuses, and Relays
- Service Brakes
- Parking Brake Check
- Engine Oil Pressure
- Cooling System
- Steering System
- Control Levers and Pedals
- Lift System, Operate
- Air Filter
First Service After First 100 Hours of Operation1 topic
- Engine Oil and Oil Filter
Maintenance Procedures Every 500 Hours or 6 Months28 topics
- Hydraulic System Oil Check
- Hydraulic Tank Breather
- Inspect
- Battery
- Fuel/Water Separator Filter Replacement, Cummins QSB 3.3L Diesel
- Remove
- Install
- Final Fuel Filter Replacement, Cummins QSB 3.3L Diesel Engine
- Priming The Fuel System, Cummins QSB 3.3L Diesel Engine
- Controlled Venting
- Manual Bleeding
- Drive Belt
- Fan and Alternator Drive Belt
- Fan and Alternator Drive Belt Adjustment, Cummins QSB 3.3L Diese
- Clean Debris From Radiator Core
- Transmission and Wet Brake Axle Oil Level Check
- Wet Brake Center Body Oil Level Check
- Forks
- Mast Lubrication
- Header Hose Checks
- Lift Chain Lubrication
- Tilt Cylinder Lubrication
- Brake Actuation Valve Rod End Pin
- Tie Rod Lubrication
- Low Idle Speed Check
- Drain Tar From LPG Converter
- GM 5.7L LPG Engine
- Parking Brake Adjustment
Maintenance Procedures Every 1000 Hours or 6 Months12 topics
- Lift Chain Lubrication and Wear Check
- Integral Sideshift Carriage, Check Sliding Surfaces
- Steering Axle Spindle Bearings
- Control Levers and Pedals
- Inspect Engine Electrical System, Connectors
- Spark Plugs
- GM 5.7L LPG Engine
- PCV Valve
- GM 5.7L LPG Engine
- LPG Fuel Filter
- GM 5.7L LPG Engine
- Transmission Oil, Filter, Breather Change and Wet Brake Drive Ax
Maintenance Procedures Every 2000 Hours or Annually22 topics
- Hydraulic System
- Hydraulic Filter Assembly, Replace
- Hydraulic Tank Breather, Replace
- Cooling System Check
- Air Filter
- Fuel Injectors and Fuel System
- Brake Oil (Master Cylinder), Change
- Check Throttle Shaft for Sticking
- Inspect Exhaust Manifold and Piping for Leaks
- Transmission Automatic Clutch Calibration
- Brake System Accumulator
- Valve Clearance, Check and Adjust, Cummins QSB 3.3L Diesel Engin
- Ignition System; Distributor Cap, Rotor, and Spark Plug Wires
- GM 5.7L LPG Engine
- LPG Electronic Pressure Regulator (EPR)/Fuel Mixer, Inspect
- GM 5.7L LPG Engine
- LPG Lock-Off Valve
- GM 5.7L LPG Engine
- Oxygen Sensors
- GM 5.7L LPG Engine
- Wheel Bearings
- Steer Wheels, Lubrication
Maintenance Procedures Every 4000 Hours or 2 Years1 topic
- Hydraulic Oil, Replace
Safety Procedures When Working Near Mast
Lift Chain Adjustments
Jump-Starting the Lift Truck2 topics
- Jump-Starting Using a Battery Charger
- Jump-Starting a Lift Truck Using Another Lift Truck
Welding Repairs
Overhead Guard Changes
Wheel and Tire Replacement20 topics
- General
- Pneumatic Tire With Tube, Repair
- Remove Wheels From Lift Truck
- Remove Tire From Wheel
- Install Wheel in Tire
- Add Air to Pneumatic Tires With Tube
- Install the Wheels
- Dual Drive Wheels, Install
- Pneumatic Tubeless Tire, Repair
- Remove Wheels From Lift Truck
- Remove Tire From Wheel
- Install Tire on Wheel
- Add Air to Pneumatic Tubeless Tire
- Wheels, Install
- Solid Rubber Tires on Pneumatic Wheels, Change
- Remove Wheel From Tire
- Install Tire on Wheel
- Snap-On-Tire, Change
- Remove Snap-On-Tire, Solid Tire From Wheel
- Install Snap-On-Tire, Solid Tire on Wheel
Adhesives and Sealants
Table 1. Maintenance Schedule
Table 2. Carriage Chain Adjustment, Forks Not Installed
Capacities and Specifications
Lift Truck Lifting Capacity
Counterweight Weights
Tire Sizes
Capacities
Electrical System
Transmission Oil Pressures
Hydraulic System Relief Pressures
Steering System
Stall Speeds
Mast Speeds
Tilt Angles
Front End Equipment - Mast Creep1 topic
- Mast Creep
Engine Specifications6 topics
- Frame
- Mast, Carriage, and Fork Positioner
- Steering System
- Transmission
- Engine, Cummins QSB 3.3L
- Engine, GM 5.7L LPG
GM Engines
Engine Removal and Installation
Cylinder Head Repair12 topics
- Intake Manifold
- Remove
- Clean and Inspect
- Install
- Cylinder Head
- Remove and Disassemble
- Clean and Inspect
- Valve Guides and Seats Repairs
- Valves Repair
- Valve Seats Repair
- Valve Springs
- Assemble and Install
Engine Block Cleaning and Inspection
Piston Bore Preparation
Lubrication System Repair7 topics
- Oil Pan Removal
- Oil Pump Assembly
- Oil Pump, Removal
- Oil Pump, Disassemble
- Oil Pump, Assemble
- Oil Pump, Install
- Oil Pan, Install
Timing Cover, Timing Sprockets, Camshaft, and Valve Lifters15 topics
- Timing Cover
- Remove
- Install
- Timing Sprockets
- Remove
- Install
- Camshaft
- Remove
- Inspect
- Install
- Clean and Inspect
- Valve Lifters
- Remove
- Clean and Inspect
- Install
Crankshaft Repair5 topics
- Crankshaft
- Remove
- Inspect and Repair
- Main Bearings and Their Journals Clearance Check
- Install
Piston and Connecting Rod Assembles6 topics
- Connecting Rod Bearings, Replace
- Piston and Connecting Rod Assemblies, Remove
- Piston, Clean and Inspect
- Cylinder Bores, Inspect and Repair
- Piston Rings
- Piston and Connecting Rod Assemblies, Install
Flywheel and Flywheel Housing Repair2 topics
- Flywheel, Remove
- Flywheel, Install
Coolant System Repair11 topics
- Remove
- Clean and Inspect
- Install
- Serpentine Belt
- Remove
- Inspect
- Install
- Thermostat
- Remove
- Thermostat Operation Check
- Install
Ignition System17 topics
- Spark Plug Wire Inspection
- Spark Plug Wire Replacement
- Remove
- Install
- Spark Plug Replacement
- Remove
- Install
- Spark Plug Inspection
- Usage
- Inspect
- Visual Inspection
- Alternator Repair
- Remove
- Install
- Starter Repair
- Remove
- Install
Compression Check9 topics
- Valve Clearance Adjustments
- Engine Data
- Cylinder Bore
- Piston
- Piston Pin
- Connecting Rods
- Balance Shaft
- Cooling System
- Lubrication System
Torque Specifications for Capscrews and Bolts
LPG Fuel System
LPG Tank and Bracket9 topics
- LPG Tank
- Remove
- Install
- LPG Tank Bracket
- Remove
- Install
- LPG Tank Bracket Alignment Pin
- Remove
- Install
Fuel Filter Unit10 topics
- Fuel Filter Element
- Remove
- Clean and Inspect
- Install
- Fuel Filter Housing
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install
Electronic Throttle Body
Fuel Mixer/Electronic Pressure Regulator (EPR)
Control System9 topics
- Engine Control Unit (ECU)
- Remove
- Install
- Low Pressure Switch
- Remove
- Install
- Low Fuel Sensor
- Remove
- Install
LP Converter
Lock-Off Valve
Exhaust System13 topics
- Counterweight Exhaust
- Remove and Disassemble
- Inspect
- Assemble and Install
- Exhaust Manifold
- Remove
- Install
- Positive Crankcase Ventilation (PCV) Valve
- Remove
- Inspect
- Install
- Remove
- Install
Table 1. PCV Valve Specifications
Inside this manual
Real pages from this service manual (3,577 pages). Open the sample pages (PDF, 309 KB)
- Troubleshooting, page 1,796: Truck Wanders, Does Not Track Straight or Steer Well
- Specifications, page 2,841: Counterweight Replacement
- Diagram, page 3,391: Figure 5. GM 2.4L LPG Engine Electrical Schematic (Sheet 1 of 2)
- Color page, page 1,469: STEERING CONTROL UNIT (SCU)
- Color page, page 1,720: Figure 9060-10-25. Cab Component Locations
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 3,577 pages
Quantity one is the manual described above.
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Other editions and similar models
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