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Hyster A478 (C60Z) Center Rider Pallet Truck Service Manual

377 pages · Publication 1524194-A478

$69.53
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Models
A478 (C60Z)
Manual type
Service Manual
Pages
377
Publication
1524194-A478
Condition
Brand new
Hyster A478 (C60Z) Center Rider Pallet Truck Service Manual, publication 1524194-A478

What's inside

From the manual's own table of contents: 106 sections, 287 entries. See sample pages (PDF, 261 KB)

DC Motor Maintenance
Safety Precautions Maintenance and Repair
General
Brush and Commutator Inspection4 topics
  • Hydraulic Pump Motor and Traction Motor
  • Steering Pump Motor
  • Normal Commutator Surface
  • Commutator Problems
Brush Replacement
Stoning the Commutator
Motors Repair6 topics
  • Disassemble
    • Traction Motor and Hydraulic Pump Motor
    • Steering Pump Motor
  • Assemble
    • Traction Motor and Hydraulic Pump Motor
    • Steering Pump Motor
Brush Alignment, Traction and Hydraulic Motors
Tests for Damaged Field and Armature7 topics
  • Test for an Open Circuit in One Armature Winding
  • Test for Short Circuit in One Armature Winding
  • Test for Short Circuit to Armature Shaft
  • Test for Open Circuit in Field Coil
  • Test for Short Circuit in Field Coil
  • Test for Short Circuit Between Field and Motor Case
  • Brush Holder Test
Troubleshooting
Table 1. Normal Commutator Surfaces
Table 2. Commutator Problems
Table 3. Brush Wear Replacement Guide
Curtis 1297 Transistor Motor Controller1 topic
  • Safety Precautions
Description4 topics
  • Curtis PMC 1297 Transistor Motor Controller
  • Principles of Operation
  • Install
  • Programming Controller
Programmer Handset4 topics
  • Description/Features
  • Scroll Display Keys
  • Change Value Keys
  • More Info Key
Operation9 topics
  • Connecting Handset to Traction Motor Controller
  • Disconnecting Handset From Traction Motor Controller
  • Programmer Self-Test
  • Menu Selections
    • Program Menu
    • Test Menu
    • Diagnostics Menu
    • Diagnostic History
    • Special Program Menu
Programming Traction Motor Controller - 1307 Handset
Programmer Handset13 topics
  • Menu Navigation Key
    • Data Increase/Decrease Key
    • Bookmark Keys
  • Operation
    • Connecting Handset to Traction Motor Controller
    • Disconnecting the Handset From the Traction Motor Controller
  • Main Menu Selections
    • Program Menu
    • Monitor Menu
    • Faults Menu
    • Functions menu
    • Information Menu
    • Programmer Setup Menu
Programming the Traction Motor Controller - 1311 Handset
Parameters7 topics
  • Adjusting Parameters
    • Top Speed
    • Acceleration
    • Neutral Braking
    • Plug Braking
    • Coast Braking (B60Z/B80Z Only)
    • Empty Volts
Battery Discharge Indicator (BDI)/Hourmeter
LED Fault Codes
Control Card Functional Test
Show all 106 sections
Table 1. Program Menu 1
Table 2. Program Menu 1
Table 3. Program Menu 2
Table 4. Program Menu 2
Table 5. Test Menu
Table 6. Special Program Menu
Table 7. Status LED Fault Codes
Brakes
Special Precautions
Brake Check1 topic
  • Hold On Grade Test
Brake Coil Check
Brake Assembly Repair4 topics
  • Remove
    • Install
    • Remove
    • Install
Brake Assembly Adjustment3 topics
  • Air Gap, Adjust
  • Torque Nut, Adjust
    • Adjust
Table 1. Brake Coil Resistance
Table 2. Adjustment Specifications
Walkie Hydraulic Systems
Description of Operation6 topics
  • Lifting a Load
  • Lowering a Load
  • Hydraulic Lines
  • Hydraulic Oil
  • Clean
  • Sound Level
Hydraulic Reservoir1 topic
  • Description
Drive Unit Compartment Covers4 topics
  • Remove
    • Install
    • Remove
    • Install
Lift Pump and Motor10 topics
  • General
  • Remove
    • Lift Pump and Motor Assembly
    • Remove Reservoir
    • Remove Pump Motor
    • Disassemble Pump
    • Assemble Pump
    • Install Pump Motor
    • Install Reservoir to Pump
    • Lift Pump and Motor Assembly
Valve Repair5 topics
  • Lowering Valve
    • Remove
    • Install
  • Relief Valve
  • Check Valve
Lift Cylinder
Relief Valve Adjustment5 topics
  • Relief Valve Pressure Check
  • Adjust Relief Valve Pressure
  • Lift Assemblies
  • Lift Cylinders
  • Lift Pump and Motor Assembly
Table 1. Hydraulic Reservoir
Table 2. Relief Valve Settings
Lifting Mechanism
Load Wheel
Caster Wheels3 topics
  • Caster Shim Adjustment
  • Caster Replacement
  • Caster Lubrication
Rear Link and Load Wheel Assembly
Pull Rod3 topics
  • End Replacement
  • Adjust
  • Rear Fork Adjustment
Rocker Arm
Upper Link
Frame2 topics
  • Features
  • Covers
Frame Separation and Assembly1 topic
  • Frame Separation
Painting Instructions
Label Replacement
Battery Compartment
Table 1. Wheel Base and Fork Length
Table 2. Wheel Base and Fork Length
Table 3. Wheel Base and Fork Length
Table 4. Wheel Base and Fork Length
Steering Mechanism
Introduction1 topic
  • Description of Operation
Control Handle
Support Assembly1 topic
  • Repair
Control Handle and Support Assembly (Complete)
Periodic Maintenance8 topics
  • Drive Unit Compartment Covers
    • Remove
    • Install
  • How to Move a Disabled Truck
    • How to Tow the Truck
  • How to Put the Truck on Blocks
    • How to Raise Drive/Steer Tire
    • How to Raise the Load Wheels
Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily15 topics
  • Checks With the Key Switch OFF
    • Safety Labels
    • Battery
    • Frame
    • Load Wheels, Drive Tire, and Casters
    • Lift Linkage ( C60Z and C80Z )
    • Coupler ( T5Z and T7Z )
    • Steering Operation
  • Checks With the Key Switch ON
    • Control Handle
    • Gauges
    • Fuses
    • High Speed Switch
    • Hydraulic (C60Z and C80Z)
    • Hand Brake
Maintenance Procedures Every 350 Hours or Every 2 Months8 topics
  • Battery Equalizing Charge
  • Coupler Lubrication (T5Z and T7Z)
  • Control Handle Pivot
  • Brakes
  • Drive Tire and Wheel
  • Drive Unit Assembly
    • Check Oil Level
  • Motor Brushes
Maintenance Procedures Every 2000 Hours or Yearly10 topics
  • Load Wheel Bearings (T5Z and T7Z)
    • Remove
    • Inspect
    • Install
  • Contactor
    • Inspecting the Contacts
  • Hydraulic System (C60Z and C80Z)
    • Changing the Hydraulic Oil
  • Master Drive Unit
    • Drive Unit Gear Oil
Welding Repairs
Battery Maintenance7 topics
  • How to Charge Battery
  • How to Change Battery
    • Adjusting the Battery Spacers
    • Changing Battery With Rollers
    • Remove Battery Using Overhead Crane
    • Install Battery Using Overhead Crane
  • Battery Specifications
Table 1. Maintenance Schedule
Table 2. Specific Gravity Corrections
Table 3. Battery Specifications (T5Z)
Table 4. Battery Specifications (T7Z)
Table 5. Battery Specifications (C60Z)
Table 6. Battery Specifications (C80Z)
Capacities and Specifications
Hydraulic System (C60-80Z and C60-80Z AC )
Hydraulic Oils
Master Drive Unit Specifications
Gear Oils
Grease
Tire Specifications
Torque Specifications4 topics
  • Brake
  • Steering
  • Electrical
  • Coupler ( T5Z, T5Z AC, T7Z, and T7Z AC )
Travel Speeds
Truck Weight
Battery Specifications and Adjustments
Diagrams
Electrical System
Electrical System Checks
Repairs14 topics
  • Controller, Replace
    • Remove
    • Install
  • Control Handle Module
    • Check
    • Remove
    • Install
  • Contactor, Replace
    • Remove
    • Install
  • Contactor Coil, Check
  • Contactor Tips, Replace
    • Remove
    • Install
Key Switch
Parking Brake Switch
Battery Indicator/Hourmeter Display
Fuses
High Speed Switch Assembly9 topics
  • Hand-brake
    • Upper Cover
    • Handle Shaft
    • Lower Cover
    • Directional/Throttle Switch
    • Lower Cover
    • Handle Shaft
    • Upper Cover
    • Hand-brake
Drive Motor
Lift Pump Motor (C60Z and C80Z Only)1 topic
  • General Troubleshooting
Table 1. Input Connector (J4) Voltages

Inside this manual

Real pages from this service manual (377 pages). Open the sample pages (PDF, 260 KB)

Sample pages from the Hyster A478 (C60Z) Center Rider Pallet Truck Service Manual: Troubleshooting, Specifications, Diagram
  • Troubleshooting, page 103: LED Fault Codes
  • Specifications, page 133: Two different MDU designs are used:
  • Diagram, page 338: Figure 9. Schematic / Wiring Diagrams (Sheet 5 of 8)

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 377 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

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Binder not included

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).