Hyster B214 (H400-500HD-EC) Container Handler Forklift Service Manual

Name: Hyster B214 (H400-500HD-EC) Container Handler Forklift Service Manual
Brand: MidWestTech
SKU: 1627712
Price: 159.79 USD
Availability: InStock

1,550 pages · Publication 1627712

$159.79

Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.

Models: B214 (H400-500HD-EC)
Manual type: Service Manual
Pages: 1,550
Publication: 1627712
Condition: Brand new

Hyster B214 (H400-500HD-EC) Container Handler Forklift Service Manual, publication 1627712

What's inside

From the manual's own table of contents: 264 sections, 578 entries. See sample pages (PDF, 401 KB)

Search the contents

Steering Axle

Safety Precautions Maintenance and Repair

General

Description

Steering Axle Repair2 topics

Remove
Install

Wheels and Hubs Repair3 topics

Remove and Disassemble
Clean
Assemble and Install

Spindles and Bearings Repair

Steering Cylinder Repair1 topic

Clean and Inspect

Troubleshooting

Mast

Safety Procedures When Working Near Mast

Operation1 topic

Control Valve, Carriage/Attachment

Tilt Cylinders Repair (A214 Only)2 topics

Disassemble
Assemble

Mast Repair

Lift Cylinders Repair1 topic

Description

Mast Operation Check

Lift and Tilt System Leaks Check2 topics

Lift System
Tilt System

Tilt Cylinder Stroke and Backward Tilt Angle Adjustment

Lift Chain Adjustments

Mast Adjustments2 topics

Bearing Blocks
Wear Plates

Carriage Adjustment

Table 1. Mast Weights

Table 2. Allowable Mast Movement from Internal Leakage (Hydrauli

Differential

Show all 264 sections

Differential Repair

Specifications

Table 1. Ring Gear Backlash Adjustment Specifications

Table 2. Ring and Pinion Tooth Contact Adjustment

Table 3. General Specifications

Table 4. Rivet Installation Pressure

Table 5. Pinion Adjustment

Table 6. Pinion Preload Pressure

Table 7. Torque Specifications

Table 8. Torque Specifications for Metric Hardware

Table 9. Torque Specifications for Metric (Fine) Hardware

Lift Cylinders3 topics

Lowering Control Valve
Cylinders (General)
Cylinders (Two-Speed)

Lift Cylinder Repair3 topics

Lift Cylinder Removal Without Removing Mast
Lift Cylinder Installation in Mast
Chevron-Style Packing

Lift Cylinders for VISTA® Masts

Lift System Leak Check

Table 1. Lift Trucks With Two-Speed Lift Cylinders

Table 2. Cylinder Retainer Torque Specifications and Weight Guid

Empty Container Handling Attachment10 topics

General
Selector Valves
Sideshift Circuit
Extend and Retract Circuit
Twist Lock Circuit and Control
Lifting Hooks
Indicator Lights and LEDs
Lift Interrupt and Override
Overlowering Interrupt and Override
Second Container Detection Sensor (Model 572 Only)

Carriage and Attachment Repair

Attachment Without Carriage Repair

Sideshift Cylinders Repair

Extension Cylinders Repair

Floating End Beams Repair1 topic

Hose Replacement In End Beams

Twist Locks Repair for Model 572 and 573

Hook Replacement for Model 5751 topic

Inspect

Twist Locks Repair for Model 578

Extension Beams Repair2 topics

LH and RH Extension Beam, Remove
Slave Beam, Remove

Bleed the System

Valve Assembly

Slide Pad Replacement

Adjustments5 topics

Twist Lock Angle Adjustment
LOCKED/NOT LOCKED Sensors Adjustment
Seated Sensor Adjustment
Overlowering Protection Sensor Adjustment (Models 572, 573, and
Torque Chart

Maintenance2 topics

Additional Attachment Maintenance
Interface Boxes With LED Indicators

Table 1. Torque Chart

Table 2. Maintenance Schedule

Brake Accumulator

Description and Operation

Accumulator Maintenance4 topics

Pre-Charge Check
Pre-Charge Filling
Repair
Replace

Table 1. Accumulator Pressures

Parking Brake

Parking Brake Valve Replacement

Parking Brake Caliper Repair2 topics

Bleed Brakes
Adjust

Brake Pad Repair

Seals Repair3 topics

Torque Requirements
Wear Limits
Lining to Disc Clearance

Table 1. Brake Pad Adjustment

Table 2. Torque Requirements

Table 3. Wear Limits

Table 4. Lining to Disc Clearance

Extendable Container Attachment (Elme)8 topics

Attachment Mounting
ELME Hydraulic System
Optional Powered Pile Slope
ELME 580 Series Valves
Electrical System
Indicator Lights
Automatic Locking
Second Container Detection Sensor (Model 582 Only)

Container Attachment2 topics

Carriage and Attachment Removal
Spreader

Wear Pads9 topics

Wear Pads Mounted on Main Frame
Wear Pads Mounted on Extension Beam
Floating End Beam Wear Pads
Main Frame Wear Pads at Large (Right-Hand) Extension Beam
Main Frame Wear Pads at Small (Left-Hand) Extension Beam
Guide for Extension Cylinder
Large Extension Beam Internal Wear Pads
Spreader Frame
Powered Pile Slope Carriage

Extension Cylinder1 topic

Sideshift Cylinder, Powered Pile Slope Cylinder, Retract Cylinde

Cable Chain

Extension Beam1 topic

Hose, Replace

Sideshift Cylinder

Stop Cylinder (Optional)

Twist Lock Cylinder

Twist Locks

Twist Lock Repair for Model 582

Twist Lock Repair for Models 586, 588, and 5897 topics

Twist Lock Angle
LOCKED/NOT LOCKED Proximity Switches
Seated Signal
Hydraulic Pressures
Side Clamp Open/Closed Sensor Adjustment (Model 584)
Hook in Sensor Adjustment (Model 584)
Overlowering Protection Sensor Adjustment (All 580 Models)

Electrical Component Checks3 topics

Printed Circuit Boards (PCB)
Solenoids
Proximity Switches

Hook Repair for Model 584 and 585

Side Clamp Replacement for Model 584

Torque Specifications

Schematics

Table 1. Indicator Light Descriptions

Table 2. PCB Socket Overview

Table 3. Wire Color Code

Table 4. Solenoid Specifications

Table 5. Elme Schematic Overview

Frame

Counterweight Repair

Air Cleaner Repair

Hoods and Covers

Floor Plates, Handrails, and Steps

Hydraulic Tank Repair1 topic

Other Methods of Preparation for Repair

Fuel Tank Repair

Exhaust System Repair

Cab Repair4 topics

Rear Cab Assembly
Bottom Cab Assembly
Raising and Lowering Cab
Cab Repair

Engine Repair

Label Replacement

Table 1. Counterweight Weights

Operator's Cab

Oil Filling for Tilt System

Inching and Brake Pedals3 topics

Brake Pedal, Adjust
Inching Pedal, Adjust
Inching Pedal Sensor, Adjust

Throttle Pedal Sensor1 topic

Check

Seat Assembly Removal

Power Assist Armrest

Steering Column Repair

Window Washer Motors and Pumps1 topic

Window Wiper and Washer Operating Switches

Window Replacement4 topics

Front Window, Replace
Rear Window, Replace
Top Window, Replace
Door Window, Replace

Heater and Air Conditioning Assembly6 topics

Heater Parts, Replace
Heat Control Knob/Switches
Heat Control Knob/Cable
Air Control Knob/Cable
Air Filter, Replace
Air Conditioning Condenser Fan(s)

Instruments, Switches, and Controls2 topics

Switches
Controls

Fuses and Relays3 topics

Fuse Panel
Fuses
Relays

Electrical Schematics

Cooling System

Cooling System Description6 topics

Cooling Cores
Shroud
Engine Cooling System
Charge Air Cooling System
Transmission Oil Cooling System
Hydraulic Oil Cooling System

Service and Repair1 topic

Cooling System Checks

Remove and Replace Procedures6 topics

Drive Belt
Belt Tensioner
Water Pump
Thermostat
Cooling Core Assembly
Hydraulic Cooling Unit

Table 1. Thermostat Operating Temperatures

Table 2. Limiting Values

Table 3. Thermostat Operating Temperatures

Table 4. Temperature Differences Between Core Entry and Core Exi

Transmission 0peration and Diagnostics4 topics

Hydraulic Operation
Variable Force Solenoids
Speed Engagement
Cooling and Lubrication

Control System3 topics

APC200 Controller
Transmission Control Valve
Pressure, Speed, and Temperature Sensors

Dana Dashboard Software1 topic

Connection

Transmission Test and Calibration4 topics

Precautions
Stall Test
Clutch Filling Calibration
Inching Calibration

APC200 Display Information10 topics

General Information Group
Fault Codes
Indication of Protection Modes
Test Function Group
Digital Input Test
Analog Input Test
Speed Sensor Test
Output Test
Voltage Test
Calibration Group

Electrical Specifications

Table 1. Activated Solenoids and Gear Selection

Table 2. Pressure Specifications

Table 3. Transmission Housing Check Ports

Table 4. Sensors and Switches

Table 5. Speed Sensor Test Values

Table 6. General Information Group

Table 7. General Information Group

Table 8. Digital Input Test

Table 9. Analog Input Test

Table 10. Speed Sensor Test

Table 11. Output Test

Table 12. Voltage Test

Table 13. APC200 Wire Number to Hyster Wire Number Conversion

Table 14. Temperature Sensor (In Speed Sensor) Resistance Versus

Steering System

Steering Wheel and Column Assembly Repair1 topic

Steering Wheel and Horn

Steering Column

Steering Control Unit Repair1 topic

Operation

Steering System Air Removal

Hydraulic System5 topics

Hydraulic Plate
Hydraulic Pumps
Steering Control System
Brake System
Tilt Control Valve

Hydraulic Pump Repair1 topic

Pump Output Check

Lift and Lower Circuit1 topic

Repairs

Tilt Circuit

Attachment Circuit Valves1 topic

Description and Operation

Inside this manual

Real pages from this service manual (1,550 pages). Open the sample pages (PDF, 399 KB)

Sample pages from the Hyster B214 (H400-500HD-EC) Container Handler Forklift Service Manual: Diagram, Specifications, Troubleshooting, Color page, Color page

Diagram, page 364: Operation
Specifications, page 571: Cooling System Description
Troubleshooting, page 1,123: Table 7. APC200 Fault Codes (Continued)
Color page, page 613: Control System
Color page, page 1,437: Description

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,550 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).