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Hyster B478 (C60ZAC) Center Rider Pallet Truck Service Manual

505 pages · Publication 1664971-B478

$69.63
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Models
B478 (C60ZAC)
Manual type
Service Manual
Pages
505
Publication
1664971-B478
Condition
Brand new
Hyster B478 (C60ZAC) Center Rider Pallet Truck Service Manual, publication 1664971-B478

What's inside

From the manual's own table of contents: 106 sections, 334 entries. See sample pages (PDF, 226 KB)

Walkie Hydraulic Systems
Safety Precautions Maintenance and Repair
General
Description of Operation6 topics
  • Lifting a Load
  • Lowering a Load
  • Hydraulic Lines
  • Hydraulic Oil
  • Clean
  • Sound Level
Special Precautions
Hydraulic Reservoir1 topic
  • Description
Drive Unit Compartment Covers4 topics
  • Remove
    • Install
    • Remove
    • Install
Lift Pump and Motor13 topics
  • General
  • Remove
    • Lift Pump and Motor Assembly
  • Disassemble
    • Remove Reservoir
    • Remove Pump Motor
    • Disassemble Pump
  • Assemble
    • Assemble Pump
    • Install Pump Motor
    • Install Reservoir to Pump
  • Install
    • Lift Pump and Motor Assembly
Valve Repair5 topics
  • Lowering Valve
    • Remove
    • Install
  • Relief Valve
  • Check Valve
Lift Cylinder
Relief Valve Adjustment2 topics
  • Relief Valve Pressure Check
  • Adjust Relief Valve Pressure
Troubleshooting3 topics
  • Lift Assemblies
  • Lift Cylinders
  • Lift Pump and Motor Assembly
Table 1. Hydraulic Reservoir
Table 2. Relief Valve Settings
Lifting Mechanism
Load Wheel
Caster Wheels3 topics
  • Caster Shim Adjustment
  • Caster Replacement
  • Caster Lubrication
Rear Link and Load Wheel Assembly
Pull Rod3 topics
  • End Replacement
  • Adjust
  • Rear Fork Adjustment
Rocker Arm
Upper Link
Frame2 topics
  • Features
  • Covers
Frame Separation and Assembly1 topic
  • Frame Separation
Painting Instructions
Show all 106 sections
Label Replacement
Battery Compartment
Table 1. Wheel Base and Fork Length
Table 2. Wheel Base and Fork Length
Table 3. Wheel Base and Fork Length
Table 4. Wheel Base and Fork Length
Steering Mechanism
Introduction1 topic
  • Description of Operation
Control Handle
Support Assembly1 topic
  • Repair
Control Handle and Support Assembly (Complete)
Capacities and Specifications
Hydraulic System (C60-80Z and C60-80Z AC )
Hydraulic Oils
Master Drive Unit Specifications
Gear Oils
Grease
Tire Specifications
Torque Specifications5 topics
  • Master Drive Unit
  • Brake
  • Steering
  • Electrical
  • Coupler ( T5Z, T5Z AC, T7Z, and T7Z AC )
Travel Speeds
Truck Weight
Battery Specifications and Adjustments
Diagrams
Troubleshooting and Adjustments Using the AC Controls Program (E6 topics
  • Computer Requirements
  • Software, Install
  • Language Selection
  • Demo Mode
  • Connect PC to Lift Truck
  • Starting AC Controls Program
Lift Truck Control Setup6 topics
  • Change Lift Truck Serial Number or Hourmeter
  • Setting Factory Default Values or Changing Lift Truck Parameters
  • Create New Custom Lift Truck Configuration
  • Lift Truck Configuration Properties
  • Import New Lift Truck Configuration From Disk
  • Delete Custom Lift Truck Configuration or Password File
Dash Display3 topics
  • Custom Display Languages
  • Download Display Language
  • Clear Operator Log
Password Functions7 topics
  • Enable/Disable Password and Lift Truck Inspection Functions
    • Truck Inspection Checklist
    • Password
  • Password Properties
  • Create New Password File
  • Download Passwords
  • Upload Passwords
Reports Menu8 topics
  • Devices Report
  • Custom Report
  • Password Report
  • Operator Report
  • Current Settings Report
  • Status Code Report
  • Status Codes Log
  • Diagnostics
Help Menu2 topics
  • Technical Support
  • About Electric Truck AC Controls Program
Brakes1 topic
  • Accessing the Drive Unit Compartment
Description
Brake Check4 topics
  • Brake Release
  • Brake Apply
  • Air Gap
  • Hold On Grade Test
Brake Assembly Repair6 topics
  • Remove
    • Repair
    • Install
    • Remove
    • Repair
    • Install
Table 1. Stator Resistance
Table 2. Adjustment Specifications
User Interface1 topic
  • Dash Display Menu Access
Menu Navigation
Supervisor Menu10 topics
  • View Versions
  • Hourmeters
    • Fault Log
    • Controller Inputs
    • Control Handle Inputs
    • Run Diagnostics
  • Service Reminder
  • Change Supervisor Password
  • Operator Modes
  • Exit to Run Mode
Table 1. Supervisor Menu
Table 2. Diagnostics Menu
Table 3. Controller Inputs
Table 4. Control Handle Inputs
Table 5. Run Diagnostics Menu
Technician Menu25 topics
  • Fault Log
    • Controller Inputs
    • Control Handle Inputs
    • Run Diagnostics
  • Set Performance
    • Extended Shift
    • Walk Speed
    • High Speed (FWD)
    • High Speed (REV)
    • Minimum Acceleration
    • Maximum Acceleration
    • Plugging
    • ADS-Neutral
    • ADS-Throttle
    • Battery Full
    • Lift Interrupt
    • Defaults
    • Save and Exit
    • Exit Without Saving
  • Set General Items
    • A/V Alarm (Audible/Visual)
  • Clear Fault Log
  • Calibrations
    • Throttle
  • Change Service Technician Password
Table 1. Technician Menu
Table 6. Performance Parameters
Table 7. Set Performance Menu
Table 8. Set General Items Menu
Table 9. Calibrations Menu
Periodic Maintenance8 topics
  • Drive Unit Compartment Covers
    • Remove
    • Install
  • How to Move a Disabled Truck
    • How to Tow the Truck
  • How to Put the Truck on Blocks
    • How to Raise Drive/Steer Tire
    • How to Raise the Load Wheels
Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily14 topics
  • Checks With the Key Switch OFF
    • Safety Labels
    • Battery
    • Frame
    • Drive Tire, Casters (Optional), and Trail Wheels or Load Wheels
    • Lift Linkage ( C60-80Z AC )
    • Coupler ( T5-7Z AC )
    • Steering Operation
  • Checks With the Key Switch ON
    • Control Handle
    • Gauges
    • Fuses
    • High Speed Switch
    • Hand Brake
Maintenance Procedures Every 250 Hours or Every 6 Weeks
Maintenance Procedures Every 500 Hours or Every 3 Months12 topics
  • Hydraulic System
    • Hydraulic Oil
    • Hydraulic Reservoir Breather
  • Steering System
    • Steer Column and Tilt Mechanism
  • Lift Linkage and Load Wheels (C60-80Z AC )
  • Casters
    • Caster Shim Check
    • Caster Shim Adjust
    • Change Gear Oil
    • Check Oil Level
  • Drive Tire Check
Maintenance Procedures Every 2000 Hours or Yearly8 topics
  • Trail Wheel Bearings ( T5-7Z AC )
    • Remove
    • Inspect
    • Install
  • Hydraulic System (C60-80Z AC )
    • Changing the Hydraulic Oil
    • Drive Unit Gear Oil
    • Brakes
Welding Repairs
Battery Maintenance7 topics
  • How to Charge Battery
  • How to Change Battery
    • Adjusting the Battery Spacers
    • Changing Battery With Rollers
    • Remove Battery Using Overhead Crane
    • Install Battery Using Overhead Crane
  • Battery Specifications
Table 1. Maintenance Schedule
Table 2. Specific Gravity Corrections
Table 3. Battery Specifications (C60Z AC )
Table 4. Battery Specifications (C80Z AC )
Table 5. Battery Specifications (T5Z AC )
Table 6. Battery Specifications (T7Z AC )
Electrical System1 topic
  • Discharging the Capacitors
Electrical System Checks
Repairs12 topics
  • Calibration Mode
  • Controller, Replace
    • Remove
    • Install
  • Control Module
    • Check
    • Remove
    • Install
  • Contactor
    • Check
    • Remove
    • Install
Key Switch
Parking Brake Switch
Fuses
Horn1 topic
  • Replace
High Speed Switch Assembly9 topics
  • Hand-brake
    • Upper Cover
    • Handle Shaft
    • Lower Cover
    • Directional/Throttle Switch
    • Lower Cover
    • Handle Shaft
    • Upper Cover
    • Hand-brake
Lift Pump Motor (C60Z AC and C80Z AC Only)1 topic
  • General Troubleshooting
Table 1. Voltage Checks
Table 2. Input Connector (J4) Voltages
AC Motor Controller4 topics
  • Electrical System
    • AC Traction Motor
    • Controller
    • Service PC Connection
Parameters
Parameter Descriptions16 topics
  • Parameters
    • Extended Shift
    • Walk Speed (Both Directions)
    • Hi Speed (FWD)
    • Hi Speed (REV)
    • Minimum Acceleration
    • Maximum Acceleration
    • Plugging
    • ADS-Neutral
    • ADS-Throttle
    • Pick Acceleration
    • Pick Deceleration
    • Battery Full Voltage
    • Lift Interrupt
    • Service Hour Reminder
  • Status Codes
Control Card Functional Test6 topics
  • Startup
  • Status LED
  • Performance Mode Indicator
  • Hourmeter
  • Battery Charge Indicator
  • Fault Log
Connector Pin-Outs
System Logic Diagram
Table 1. Parameter Default Values
Table 2. Fault Codes

Inside this manual

Real pages from this service manual (505 pages). Open the sample pages (PDF, 226 KB)

Sample pages from the Hyster B478 (C60ZAC) Center Rider Pallet Truck Service Manual: Specifications, Diagram, Troubleshooting
  • Specifications, page 177: Battery Specifications and Adjustments
  • Diagram, page 205: Figure 9. Schematic / Wiring Diagrams (Sheet 4 of 8)
  • Troubleshooting, page 464: Troubleshooting

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 505 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

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Binder not included

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).