Hyster C214 (H400HD-EC, H450HD-EC, H450HDS-EC, H500HD-EC) High Capacity Forklift Service Manual
1,459 pages · Publication C214
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Added to your cart. View cart
- Models
- C214 (H400HD-EC, H450HD-EC, H450HDS-EC, H500HD-EC)
- Manual type
- Service Manual
- Pages
- 1,459
- Publication
- C214
- Condition
- Brand new
What's inside
From the manual's own table of contents: 225 sections, 482 entries. See sample pages (PDF, 385 KB)
Steering Axle
Safety Precautions Maintenance and Repair
General
Description
Steering Axle Repair2 topics
- Remove
- Install
Wheels and Hubs Repair3 topics
- Remove and Disassemble
- Clean
- Assemble and Install
Spindles and Bearings Repair
Steering Cylinder Repair1 topic
- Clean and Inspect
Troubleshooting
Mast
Safety Procedures When Working Near Mast
Operation1 topic
- Control Valve, Carriage/Attachment
Tilt Cylinders Repair (A214 Only)2 topics
- Disassemble
- Assemble
Mast Repair
Lift Cylinders Repair1 topic
- Description
Mast Operation Check
Lift and Tilt System Leaks Check2 topics
- Lift System
- Tilt System
Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
Lift Chain Adjustments
Mast Adjustments2 topics
- Bearing Blocks
- Wear Plates
Carriage Adjustment
Table 1. Mast Weights
Table 2. Allowable Mast Movement from Internal Leakage (Hydrauli
Differential
Show all 225 sections
Differential Repair
Specifications
Table 1. Ring Gear Backlash Adjustment Specifications
Table 2. Ring and Pinion Tooth Contact Adjustment
Table 3. General Specifications
Table 4. Rivet Installation Pressure
Table 5. Pinion Adjustment
Table 6. Pinion Preload Pressure
Table 7. Torque Specifications
Table 8. Torque Specifications for Metric Hardware
Table 9. Torque Specifications for Metric (Fine) Hardware
Lift Cylinders3 topics
- Lowering Control Valve
- Cylinders (General)
- Cylinders (Two-Speed)
Lift Cylinder Repair3 topics
- Lift Cylinder Removal Without Removing Mast
- Lift Cylinder Installation in Mast
- Chevron-Style Packing
Lift Cylinders for VISTA® Masts
Lift System Leak Check
Table 1. Lift Trucks With Two-Speed Lift Cylinders
Table 2. Cylinder Retainer Torque Specifications and Weight Guid
Brake Accumulator
Description and Operation
Accumulator Maintenance5 topics
- Pre-Charge Check
- Pre-Charge Filling
- Inspect
- Repair
- Replace
Table 1. Accumulator Pressures
Parking Brake
Parking Brake Valve Replacement
Parking Brake Caliper Repair2 topics
- Bleed Brakes
- Adjust
Brake Pad Repair
Seals Repair3 topics
- Torque Requirements
- Wear Limits
- Lining to Disc Clearance
Table 1. Brake Pad Adjustment
Table 2. Torque Requirements
Table 3. Wear Limits
Table 4. Lining to Disc Clearance
Extendable Container Attachment (Elme)10 topics
- Attachment Mounting
- ELME Hydraulic System
- Optional Powered Pile Slope
- ELME 580 Series Valves
- Electrical System
- Indicator Lights
- Automatic Locking
- Lift Interrupt and Override
- Overlowering Interrupt and Override
- Second Container Detection Sensor (Model 582 Only)
Container Attachment2 topics
- Carriage and Attachment Removal
- Spreader
Wear Pads9 topics
- Wear Pads Mounted on Main Frame
- Wear Pads Mounted on Extension Beam
- Floating End Beam Wear Pads
- Main Frame Wear Pads at Large (Right-Hand) Extension Beam
- Main Frame Wear Pads at Small (Left-Hand) Extension Beam
- Guide for Extension Cylinder
- Large Extension Beam Internal Wear Pads
- Spreader Frame
- Powered Pile Slope Carriage
Extension Cylinder1 topic
- Sideshift Cylinder, Powered Pile Slope Cylinder, Retract Cylinde
Cable Chain
Extension Beam
Floating End Beams Repair1 topic
- Hose, Replace
Sideshift Cylinder
Stop Cylinder (Optional)
Twist Lock Cylinder
Twist Locks
Twist Lock Repair for Model 582
Twist Lock Repair for Models 586, 588, and 589
Adjustments10 topics
- Twist Lock Angle
- LOCKED/NOT LOCKED Proximity Switches
- Seated Signal
- Hydraulic Pressures
- Twist Lock Angle Adjustment
- LOCKED/NOT LOCKED Sensors Adjustment
- Side Clamp Open/Closed Sensor Adjustment (Model 584)
- Hook in Sensor Adjustment (Model 584)
- Seated Sensor Adjustment
- Overlowering Protection Sensor Adjustment (All 580 Models)
Electrical Component Checks3 topics
- Printed Circuit Boards (PCB)
- Solenoids
- Proximity Switches
Hook Repair for Model 584 and 585
Side Clamp Replacement for Model 584
Torque Specifications
Schematics
Table 1. Indicator Light Descriptions
Table 2. PCB Socket Overview
Table 3. Wire Color Code
Table 4. Solenoid Specifications
Table 5. Elme Schematic Overview
Frame
Counterweight Repair1 topic
- General
Air Cleaner Repair
Hoods and Covers
Floor Plates, Handrails, and Steps
Hydraulic Tank Repair1 topic
- Other Methods of Preparation for Repair
Fuel Tank Repair
Exhaust System Repair
Cab Repair4 topics
- Rear Cab Assembly
- Bottom Cab Assembly
- Raising and Lowering Cab
- Cab Repair
Engine Repair
Label Replacement
Table 1. Counterweight Weights
Cooling System
Cooling System Description6 topics
- Cooling Cores
- Shroud
- Engine Cooling System
- Charge Air Cooling System
- Transmission Oil Cooling System
- Hydraulic Oil Cooling System
Service and Repair1 topic
- Cooling System Checks
Remove and Replace Procedures6 topics
- Drive Belt
- Belt Tensioner
- Water Pump
- Thermostat
- Cooling Core Assembly
- Hydraulic Cooling Unit
Table 1. Thermostat Operating Temperatures
Table 2. Limiting Values
Table 3. Thermostat Operating Temperatures
Table 4. Temperature Differences Between Core Entry and Core Exi
Transmission 0peration and Diagnostics4 topics
- Hydraulic Operation
- Variable Force Solenoids
- Speed Engagement
- Cooling and Lubrication
Control System3 topics
- APC200 Controller
- Transmission Control Valve
- Pressure, Speed, and Temperature Sensors
Dana Dashboard Software1 topic
- Connection
Transmission Test and Calibration4 topics
- Precautions
- Stall Test
- Clutch Filling Calibration
- Inching Calibration
APC200 Display Information10 topics
- General Information Group
- Fault Codes
- Indication of Protection Modes
- Test Function Group
- Digital Input Test
- Analog Input Test
- Speed Sensor Test
- Output Test
- Voltage Test
- Calibration Group
Electrical Specifications
Table 1. Activated Solenoids and Gear Selection
Table 2. Pressure Specifications
Table 3. Transmission Housing Check Ports
Table 4. Sensors and Switches
Table 5. Speed Sensor Test Values
Table 6. General Information Group
Table 7. General Information Group
Table 8. Digital Input Test
Table 9. Analog Input Test
Table 10. Speed Sensor Test
Table 11. Output Test
Table 12. Voltage Test
Table 13. APC200 Wire Number to Hyster Wire Number Conversion
Table 14. Temperature Sensor (In Speed Sensor) Resistance Versus
Steering System
Steering Wheel and Column Assembly Repair1 topic
- Steering Wheel and Horn
Steering Column
Steering Control Unit Repair1 topic
- Operation
Steering System Air Removal
Hydraulic System5 topics
- Hydraulic Plate
- Hydraulic Pumps
- Steering Control System
- Brake System
- Tilt Control Valve
Hydraulic Pump Repair1 topic
- Pump Output Check
Lift and Lower Circuit1 topic
- Repairs
Tilt Circuit
Attachment Circuit Valves1 topic
- Description and Operation
Other Hydraulic Components19 topics
- Hydraulic Tank Breather
- Hydraulic Hose Repair
- Checks and Adjustments
- Hydraulic Pumps Output at 2200 rpm (Governed Speed)
- Relief Valves (Approximate Operating Pressures)
- Check Port Pressures
- Main Hydraulic Filters
- Tank Capacity
- Pump
- Remote Control Valves
- Lift and Lower Circuit
- Tilt Circuit
- Attachment Circuit Valves
- Attachment Control Valve
- Carriage Solenoid Valve
- Other Hydraulic Components
- Accumulator Circuit
- Pilot Circuit
- Park Brake Circuit
Table 1. Brake Treadle Settings
Table 2. Gauge Ranges
Table 3. Pressure Settings
Tilt Cylinders
Tilt Cylinder Repair
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
Table 1. Movement Rate (Maximum) for Tilt Cylinders
Hydraulic Plate3 topics
- Hydraulic Oil Supply
- Main Control Valve, Section 1 of Hydraulic Plate
- Combination Manifold, Section 2 of Hydraulic Plate
Main Control Valve, Section 1 of Hydraulic Plate
Combination Manifold, Section 2 of Hydraulic Plate1 topic
- Valves and Pressure Switches
Hydraulic Hose Repair
Hydraulic Hose Identification
Torque Values
Measurements and Adjustments2 topics
- Measurements
- Adjustments
Table 1. Pilot Hoses
Table 2. Brake Hoses
Table 3. Steer Hoses
Table 4. Pressure Settings at 2100 RPM
Assembly Guide
Weight and Dimensions1 topic
- Complete Truck
Loading Procedures3 topics
- Installing Differential Lock Brackets
- Loading Complete Truck or Basic Truck on a Transport
- Loading Disassembled Components
Unloading Basic Truck From Transport2 topics
- Unloading Complete Truck or Basic Truck From Transport
- Unloading Disassembled Components
Assembly9 topics
- Safety Procedures When Working Near the Mast
- Mast Assembly
- Hose Guards and Upper Hose Bracket
- Mast
- Tilt Cylinder Adjustment
- Header Hose Connection
- Attachment
- Exhaust Extension
- Cab Lights
Label Placement2 topics
- Mast Labels
- Attachment Labels
Lubrication Points
Pre-Delivery Inspection1 topic
- Empty Seat Engine Shut Down
How to Move a Disabled Lift Truck1 topic
- How to Tow the Lift Truck
Pneumatic Tires and Wheels5 topics
- Remove Wheels From Lift Truck
- Remove Tire From Wheel
- Install Tire on Wheel
- Add Air Pressure to Tires
- Install Wheels On Lift Truck
Check Points5 topics
- Checkpoint 1
- Checkpoint 2
- Checkpoint 3
- Checkpoint 4
- Checkpoint 5
Table 1. Basic Truck Chart
Table 2. Mast
Table 3. Attachment
Capacities and Specifications
Counterweight Weights
Vehicle Weights
Container Attachment Weights
Capacities
Electrical System
Engine Specifications
Function Speeds
Steering
Tire Sizes
Hydraulic System Specifications12 topics
- Main Control Valve
- Engine
- Counterweight
- Drive Axle
- Planetary Gear Axle
- Steering Axle
- Wheel Bearing Adjusting Nut (PRC1756-W3H)
- Differential
- Transmission
- Torque Converter
- Steering
- Wheel Nuts
Transmission Repair
Control Valve Removal and Installation1 topic
- Torque Specifications for Lubricated or Plated Screw Threads
Table 1. Grade 5
Table 2. Grade 8
Table 5. Elastic Stop Nut Torque
Table 6. O-ring Port Plug Torque Chart
Table 7. Pipe Plug Torque Chart
Table 8. Pipe Plug Torque Chart
Periodic Maintenance4 topics
- Serial Number Data
- How to Move a Disabled Lift Truck
- How to Put Lift Truck on Blocks
- How to Clean a Lift Truck
Truck Maintenance Schedule
Truck Maintenance Procedures Every 8 Hours or Daily2 topics
- How to Make Checks With the Engine Stopped
- How to Make Checks With Engine Running
First Inspection After First 100 Hours of Operation2 topics
- Lift Chains
- Transmission Oil Filter
Truck Maintenance Procedures Every 250 Hours or 3 Months8 topics
- Drive Axle and Differential Oil
- Coolant Hoses
- Fuel Filter/Water Separator
- Coolant Level
- Mast Pivot Pins
- Tilt Cylinder Pivot Pins
- Chain Sheave Bearings
- Fork Pins and Guides
Truck Maintenance Procedures Every 500 Hours or 3 Months3 topics
- Inner Mast Rollers
- Steering Axle Tie Rod Pins
- Kingpins
Truck Maintenance Procedures Every 500 Hours or 6 Months5 topics
- Header Hose Assembly
- Cab Air Filter
- Cooling Fan
- Engine Oil and Engine Oil Filter
- Fuel Filter/Water Separator Filter
Truck Maintenance Procedures Every 1000 Hours or 6 Months5 topics
- Parking and Service Brakes
- Coolant Quality
- Cab Door Hinges
- Transmission Oil and Filter
- Wet Brake Return Filter
Truck Maintenance Procedures Every 1500 Hours or 6 Months
Truck Maintenance Procedures Every 2000 Hours or 1 Year6 topics
- Fan Hub, Belt Hubs, Idler Pulley
- Transmission Clutch Calibration
- Inching Pedal Sensor Calibration
- Drive Shaft
- Brake System Accumulator
- Lift System Accumulator
Truck Maintenance Procedures Every 3000 Hours or 1 Year2 topics
- Engine and Transmission Mounting
- Vibration Damper
Truck Maintenance Procedures Every 3000 Hours or 2years3 topics
- Hydraulic Return Line Oil Filter
- Hydraulic High Pressure Filter
- Hydraulic System Oil
Truck Maintenance Procedures Every 5000 Hours or 3 Years3 topics
- Engine Valve Adjustment
- Air Conditioning
- Diesel Particulate Filter (DPF)
Container Attachment Maintenance Schedule
Container Attachment Maintenance Procedures Every 250 Hours4 topics
- Signals from the Spreader Control System
- Container Locking Mechanism - Twist Locks
- Container Locking Mechanism - Hooks
- Container Locking Mechanism - Clamps
Container Attachment Maintenance Procedures Every 500 Hours7 topics
- Extension Beam Bearing Pads
- End Beam Slider Pads
- Upper and Lower Side Shift Bearing Pads
- Extendable Head (ELME model 589)
- Side Shift Cylinder Rod Ends
- Powered Pile Slope Cylinders
- Carriage Rollers
Container Attachment Maintenance Procedures Every 5000 Hours1 topic
- Hooks (ELME model 584)
Table 1. Daily Inspections – Condition Check
Table 2. Daily Inspections – Fluid Level Check
Table 3. Daily Inspections − Checks With the Engine Running
Table 4. First Inspection After First 100 Hours of Operation
Table 5. Truck Maintenance Schedule − Inspect and Adjust
Table 6. Truck Maintenance Schedule − Lubricate
Table 7. Truck Maintenance Schedule − Change
Table 8. Approved Fuels and Engine Oils
Table 9. Valve and Injector Adjustment Specifications
Table 10. Container Attachment Maintenance Schedule - Inspect an
Table 11. Container Attachment Maintenance Schedule - Lubricate
Table 12. Container Attachment Maintenance Schedule - Change
TE-13 & TE-17 Transmission3 topics
- Clutch Release
- Neutral Selection
- APC216 Controller
APC216 Display Information
Table 1. Gear Selection and Activated Valves for VFS Control Val
Table 2. Solenoid Description
Table 3. Pressure Specifications
Table 4. Transmission Housing Pressure Check Ports
Table 6. Temperature Sensor (In Speed Sensor) Resistance Versus
Table 13. APC216 Wire Number to Hyster Wire Number Conversion
xtl Drive Axle1 topic
- XTL Tire Saver Drive Axle
Disassembly13 topics
- Removal
- Preventing Corrosion
- Parts Inspection
- Tapered Roller Bearings Inspection
- Preparing Parts for Assembly
- Capscrews Fastened with Liquid Adhesive
- Cleaning
- Dri-Loc Fasteners and Loctite® No. 277 Reusing
- Applying Silicone Gasket Material
- Flush Lube From the Axle
- Inspect Inner and Outer Case Differential Halves Bushing Seal Su
- Inner Wheel Hub
- Outer Wheel Hub Assembly
Lubrication1 topic
- Lubrication Schedule
Torque Specification
Table 1. Torque Adjustments
Table 2
Table 3. XTL® Wheel Hub Assembly*
Inside this manual
Real pages from this service manual (1,459 pages). Open the sample pages (PDF, 384 KB)
- Specifications, page 435: Counterweight Repair
- Troubleshooting, page 831: Table 7. APC200 Fault Codes (Continued)
- Diagram, page 1,161: Diagrams
- Color page, page 513: Control System
- Color page, page 1,377: Description
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,459 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).