Hyster C477 (T5ZAC, T7ZAC) Center Rider Pallet Truck Service Manual

Name: Hyster C477 (T5ZAC, T7ZAC) Center Rider Pallet Truck Service Manual
Brand: MidWestTech
SKU: C477
Price: 69.71 USD
Availability: InStock

361 pages · Publication C477

$69.71

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Models: C477 (T5ZAC, T7ZAC)
Manual type: Service Manual
Pages: 361
Publication: C477
Condition: Brand new

Hyster C477 (T5ZAC, T7ZAC) Center Rider Pallet Truck Service Manual, publication C477

What's inside

From the manual's own table of contents: 1 sections, 240 entries. See sample pages (PDF, 349 KB)

Search the contents

General203 topics

General
Lead-Acid Batteries
Specific Gravity
Chemical Reaction in a Cell
Electrical Terms
Battery Selection
Battery Voltage
Battery as a Counterweight
Battery Ratings
Kilowatt-Hours
Battery Maintenance
Safety Procedures
Maintenance Records
New Battery
Cleaning Battery
Adding Water to Battery
Hydrometer
Battery Temperature
Charging Battery
Types of Battery Charges
Methods of Charging
Troubleshooting Charger
Knowing When Battery Is Fully Charged
Where to Charge Batteries
Equipment Needed
Battery Connectors
Battery Care
Threaded Fasteners
Nomenclature, Threads
Strength Identification
Cotter (Split) Pins
Fastener Torque Tables
Conversion Table
Master Drive Unit
Description
Maintenance
Changing the Oil
Remove
Disassemble
Clean and Inspect
Assemble
Install
Troubleshooting
Special Precautions
Discharging the Capacitors
Traction Motor Repair
Clean/Inspect
Hydraulic Motor Repair
Inspect
Special Tools
Tool Chart
Diagrams, Schematics or Arrangements
Figure 1. Schematic/Wiring
Figure 2. Hydraulic Diagram for Lift Truck Models C80ZHD (A282) and C60ZHD (A373)
Figure 3. Hydraulic Diagram for Lift Truck Models C80ZHD (A282) and C60ZHD (A373)
Introduction
Drive Unit Compartment Covers
How to Move a Disabled Truck
How to Tow the Truck
How to Put the Truck on Blocks
How to Raise Drive/Steer Tire
How to Raise the Load Wheels
Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily
Checks With the Key Switch OFF
Safety Labels
Battery
Frame
Drive Tire, Casters (Optional), and Trail Wheels or Load Wheels
Lift Linkage ( C60-80ZHD
Coupler ( T5-7ZAC
Steering Operation
Checks With the Key Switch ON
Control Handle
Gauges
Fuses
High Speed Switch
Hydraulic ( C60-80ZHD
Hand Brake
Maintenance Procedures Every 250 Hours or Every 6 Weeks
Caster Lubrication
Maintenance Procedures Every 500 Hours or Every 3 Months
Hydraulic System
Hydraulic Oil
Hydraulic Reservoir Breather
Steering System
Steer Column and Tilt Mechanism
Lift Linkage and Load Wheels (C60-80ZHD)
Casters
Caster Adjustment Check
Caster Adjust Heavy-Duty
Change Gear Oil
Check Oil Level
Drive Tire Check
Maintenance Procedures Every 2000 Hours or Yearly
Trail Wheel Bearings ( T5-7ZAC
Features
C60ZHD and C80ZHD
T5ZHD and T7ZHD
Covers
Frame Separation and Assembly
Frame Separation
Painting Instructions
Label Replacement
Battery Compartment
Description of Operation
Support Assembly
Repair
Accessing the Drive Unit Compartment
Brake Check
Brake Release
Brake Apply
Air Gap
Hold On Grade Test
Brake Assembly Repair
C60ZHD and T5ZAC
C80ZHD and T7ZAC
Button Keypad
LED Indicator Lights
LCD Screen
Dash Display Menu Access
Menu Navigation
Dash Display Menu Operation
Nodes
Menu Structure
Supervisor-Level Menu
Hour Meters
H1 Truck Hours
H2 Traction Hours
H3 Pump Hours
H5 Odometer Hours
H10 Display Hours
H32 Combination Node Hours
Performance
Performance Level 1
P1.1 Forward
P1.2 Reverse
P1.3 Acceleration
P1.4 Plug
P1.5 Coast
P1.6 Lift Speed
P1.7 Lower Speed
Operator Passwords
Add Password
Delete Password
Edit Password
Operator Password
Clear Log
Operator Logs
Operator 1-150
Information
I1 Model
I3 Serial Number
I5 Truck Voltage
Software Versions
Service-Level Menu
H32 Combinatin Node Hours
Settings
S1 Metric
S2 User Performance
S3 Timeout
S4 Battery Type
S5 BDI Startup Full
S6 BDI Full
S7 BDI Empty
S8 BDI Reset
S9 Lift Interrupt
Electrical System Checks
Repairs
Calibration Mode
Controller, Replace
Control Module
Check
Contactor
Key Switch
Parking Brake Switch
Horn
Replace
High Speed Switch Assembly
Hand-brake
Upper Cover
Handle Shaft
Lower Cover
Directional/Throttle Switch
Neutral Switches
Throttle Sensor
Lift Pump Motor (C60ZHD and C80ZHD Only)
Hydraulic System (C60-80ZHD)
Hydraulic Oils
Master Drive Unit Specifications
Gear Oils
Grease
Tire Specifications
Torque Specifications
Brake
Steering
Electrical
Coupler ( T5ZAC
Lift Pump ( C60ZHD and C80ZHD
Travel Speeds
T5ZAC and T7ZAC
Truck Weight
Battery Specifications and Adjustments

ELECTRICAL SYSTEMS36 topics

General Troubleshooting
Electrical Test Equipment
PC Service Tool
Breakout Kit
Digital Multimeter (DMM)
Jumper Wires, Test Leads, and Test Lights
Basic Electrical Troubleshooting
Electrical Checks
Voltage Checks
Amperage Checks
Resistance Checks
Contactor and Contactor Coil Checks
Multiplexing
Multiplexing and the CANbus
Troubleshooting the CANbus
User Interface
User Interface, Setup, and Troubleshooting
Dash Display Access
Status Code Toggling
Automatic Diagnostics
Status Code Indication
Status Codes and Descriptions
Status Codes
Status Code Descriptions
DTC xx100 - CANBus Communications - Combi
DTC xx109 - CANBus Communications - Display
DTC xx106 - CANBus Communications - Handle
DTC 32003 - Combi - Lower Coil - Circuit
DTC 32004 - Combi - Lower Coil - Short
DTC 32005 - Combi - Load Hold - Circuit
DTC 32006 - Combi - Load Hold - Short
DTC 32033 - Combi - Main Cont Coil - Circuit
DTC 32034 - Combi - Main Cont Coil - Short
DTC 32037 - Combi - Audible Alarm - Circuit
DTC 32038 - Combi - Audible Alarm - Short
DTC 32039 - Combi - Visible Alarm - Circuit

Inside this manual

Real pages from this service manual (361 pages). Open the sample pages (PDF, 348 KB)

Sample pages from the Hyster C477 (T5ZAC, T7ZAC) Center Rider Pallet Truck Service Manual: Diagram, Troubleshooting, Specifications, Color page, Color page

Diagram, page 107: Figure 1. Schematic/Wiring (Sheet 10 of 10)
Troubleshooting, page 172: Troubleshooting
Specifications, page 292: Grease
Color page, page 344: Combi - Key input - Voltage Low
Color page, page 320: DTC xx109

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 361 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).