Hyster D215 (W50Z) Electric Pallet Jack Service Manual

Name: Hyster D215 (W50Z) Electric Pallet Jack Service Manual
Brand: MidWestTech
SKU: 1616295
Price: 69.59 USD
Availability: InStock

381 pages · Publication 1616295

$69.59

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Models: D215 (W50Z)
Manual type: Service Manual
Pages: 381
Publication: 1616295
Condition: Brand new

Hyster D215 (W50Z) Electric Pallet Jack Service Manual, publication 1616295

What's inside

From the manual's own table of contents: 91 sections, 230 entries. See sample pages (PDF, 242 KB)

Search the contents

DC Motor Maintenance

Safety Precautions Maintenance and Repair

General

Brush and Commutator Inspection4 topics

Hydraulic Pump Motor and Traction Motor
Steering Pump Motor
Normal Commutator Surface
Commutator Problems

Brush Replacement

Stoning the Commutator

Motors Repair6 topics

Disassemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
Assemble
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor

Brush Alignment, Traction and Hydraulic Motors

Tests for Damaged Field and Armature7 topics

Test for an Open Circuit in One Armature Winding
Test for Short Circuit in One Armature Winding
Test for Short Circuit to Armature Shaft
Test for Open Circuit in Field Coil
Test for Short Circuit in Field Coil
Test for Short Circuit Between Field and Motor Case
Brush Holder Test

Troubleshooting

Table 1. Normal Commutator Surfaces

Table 2. Commutator Problems

Table 3. Brush Wear Replacement Guide

Battery Indicators8 topics

Indicators With Meter Movements
Battery Indicators With LCD or LED Displays
- Liquid Crystal Displays
- SEM Display Panels Description
- Light Emitting Diode Displays
- Description LX Series
- ZX Series Display Panels Description
- SEVCON POWERGAUGE™ Battery Display Panel Description

Battery Indicators Without Lift Interrupt Adjustment (Early Mode

Battery Indicators With Lift Interrupt Adjustment (Early Models)2 topics

Reset Potentiometer
Specific Gravity Alarm

Battery Indicators Without Lift Interrupt Check (Later Models)

Battery Indicators With Lift Interrupt Adjustment (Later Models)1 topic

Discharge Potentiometer

LED Display With Lift Interrupt

Curtis 933-1 Meter Check and Adjustment8 topics

Check
- Reset Check
- Discharge Check
- Lockout Check
- LEDs Do Not Illuminate
- Hourmeter Check
- Hourglass Icon
Adjust

SEVCON POWERGAUGE™ Adjustment

Curtis Dash Display Assembly17 topics

Description/Features
Operation
Testing
- Inoperative Dash Display Assembly
- Inoperative Drive Mode Selection
- Troubleshooting With a Programmer Handset
- Troubleshooting Without a Programmer Handset
- No Warnings or Faults Displayed
- MIB/Dash Display Communication
- Lift Interrupt
- Lost MIB Signal Displayed
- Lift Pump Hourmeter Input
- Forward/Reverse Hourmeter Inputs
Remove
Install
Adjust (Setup, Early Models)
Adjust (Setup, Later Model)

Battery Indicators Replacement

Battery Indicator Controller Replacement

Show all 91 sections

Display Panel Components Replacement

SEM Display Panel Replacement1 topic

Remove and Replace

Table 1. Battery Indicator (Later Models)

Table 2. SEVCON Discharge Curve Selector Positions

Table 3. Dash Display Drive Mode Inputs

Table 4. Dash Display Drive Mode Test Voltages

Table 5. Dash Display Status/Warning/Fault Test Voltages

Table 6. Testing Dash Display Status/Warning/Fault Inputs

Table 7. Battery Indicator Reset Adjustment

Periodic Maintenance6 topics

How to Move a Disabled Truck
- How to Tow the Lift Truck
How to Put a Lift Truck on Blocks
- How to Raise Drive/Steer Tire
- How to Raise Load Wheels
Welding Repairs

Battery Maintenance6 topics

How to Charge the Battery
- Equalizing Charge
- Normal Charge
- Maintenance-Free Battery Charger
- Battery Charger ( W40Z Only)
How to Change the Battery

Maintenance Schedule7 topics

Checks and Inspection Procedures
- Hydraulic System
- Lifting Mechanism
- Controls
- Electrical and Battery
- Wheels and Tires
Casters

Recommended Schedule of Maintenance

Lubrication Instructions5 topics

Every 8 Hours or Daily
Every 350 Hours or 6 Months
- Check Hydraulic Oil Level
Every 2000 Hours or 2 Years
- To Fill Hydraulic Reservoir

Table 1. Specific Gravity Corrections

Capacities and Specifications

Hydraulic Oils

Gear Oils

Grease

Hydraulic System

Weight1 topic

Basic Truck Without Battery

Tires

Torque Specifications5 topics

Caster Assembly
Master Drive Unit
Steering
Brake
Lift Mechanism

Battery Specifications and Adjustments

Master Drive Unit

Description

Special Precautions

Master Drive Unit Repair1 topic

Repair

Steering Mechanism

Control Handle Head

Control Handle

Gas Spring1 topic

Discharging the Gas Spring

Brakes

Brake Assembly Repair1 topic

Brake Override

Lifting Mechanism1 topic

Lift Linkage

Load Wheel

Rear Link and Load Wheel

Compression Rod

Lower Link

Upper Link

Caster Wheels (Optional)1 topic

Replace

Walkie Hydraulic Systems

Operation6 topics

Lifting a Load
Lowering a Load
Hydraulic Lines
Hydraulic Oil
Cleanliness
Sound Level

Hydraulic Unit1 topic

Special Precautions

Hydraulic Pump

Hydraulic Pump Reservoir

Hydraulic Cylinder1 topic

Repacking

Relief Valve Adjustment5 topics

Relief Valve Pressure Check
Relief Valve Adjust
Lift Assemblies
Hydraulic Cylinders
Hydraulic Pump

Table 1. Relief Valve Settings

Frame1 topic

Description

Frame Repair1 topic

Features

Frame Separation and Assembly2 topics

Separation
Assembly

Battery Compartment5 topics

Battery Compartment Specifications
Changing the Battery
- Remove
- Install
- Battery Spacer Adjustment

Label Replacement

Painting Instructions

Load Wheels

ZAPI™ Controllers2 topics

ZAPI™ Transistor Motor Controller
Principles of Operation

Controller Safety

Controller Adjustments

Modes of Operation1 topic

User-Selectable Operating Modes

Programming5 topics

Custom Performance Mode
Controller Parameters
Tester Menu
Set Option Menu
ZAPI™ Handset

Control Card Functional Test

ZAPI™ PC Interface17 topics

Connecting PC to ZAPI™ Controller
File Menu
- Open File
- TX From File
- Save File
- Print Settings
- Exit
Connection Menu
Function Menu
- Parameter
- Memory Menu
- Set Options
- Tester
- Data Logger
- Alarm Logbook
- Alarms
Programming Tilt and Sideshift on the ZAPI Controller (Laptop)

Repair3 topics

Brass Stud Replacement
- Remove
- Install

Table 1. Parameters

Diagrams

General Notes

Inside this manual

Real pages from this service manual (381 pages). Open the sample pages (PDF, 241 KB)

Sample pages from the Hyster D215 (W50Z) Electric Pallet Jack Service Manual: Specifications, Diagram, Troubleshooting

Specifications, page 148: Battery Specifications and Adjustments
Diagram, page 213: 3. Remove the upper drive unit compartment
Troubleshooting, page 313: Troubleshooting

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 381 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).