Hyster E010 (S30FT, S35FT, S40FTS) Forklift Service Manual
4,291 pages · Publication 1598581
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- Models
- E010 (S30FT, S35FT, S40FTS)
- Manual type
- Service Manual
- Pages
- 4,291
- Publication
- 1598581
- Condition
- Brand new

What's inside
From the manual's own table of contents: 163 sections, 681 entries. See sample pages (PDF, 333 KB)
Hood, Seat, and Side Covers Replacement2 topics
- Remove
- Install
Steering Column8 topics
- Description
- Steering Column Repair
- Remove
- Disassemble
- Clean
- Inspect
- Assemble
- Install
Counterweight Replacement1 topic
- Tow Pin, Remove and Install
Overhead Guard Replacement2 topics
- Remove and Install
- LED Tail, Backup, and Brake Lights, Replace
Operator Restraint System Replacement2 topics
- Automatic Locking Retractor (ALR)
- Emergency Locking Retractor (ELR)
Transmission Replacement4 topics
- Remove Transmission with Iron Housing
- Install Transmission with Iron Housing
- Remove Transmission with Aluminum Housing
- Install Transmission with Aluminum Housing
Throttle Pedal and Cable Adjustment5 topics
- Mazda Gas/LPG Engines With Basic Power Shift Transmission and El
- Mazda Gasoline Engine With Electronic Transmission
- Throttle Pedal Stop Adjustment
- Yanmar Diesel Engine With Basic Power Shift Transmission
- Yanmar Diesel Engine With Electronic Throttle
Exhaust System Repair6 topics
- Lift Trucks With Counterweight Exhaust System
- Mazda Gas and LPG Engines
- Yanmar Diesel Engine
- Lift Trucks With Overhead Exhaust System
- Yanmar Diesel Engine
- Mazda Gas and LPG Engines
Hydraulic Filter Assembly Repair1 topic
- Clean and Inspect
Fuel and Hydraulic Tanks Repair8 topics
- Inspect
- Clean
- Steam Method of Cleaning
- Chemical Solution Method of Cleaning
- Additional Preparations for Repair
- Small Leaks, Repair
- Large Leaks, Repair
- Preparations for Use After Repair
Show all 163 sections
Mazda Engine1 topic
- Serial Number
Cylinder Head, Camshaft, and Valve Mechanism Repair8 topics
- Inspect and Repair
- Cylinder Head
- Rocker Shaft Assembly
- Camshaft
- Valve Guides
- Valve Seats
- Valves
- Valve Springs
Crankshaft and Main Bearings Repair2 topics
- Crankshaft
- Main Bearings
Pistons and Connecting Rods Repair5 topics
- Remove and Disassemble
- Pistons
- Piston Rings
- Connecting Rods and Bearings
- Assemble and Install
Oil Pump Repair2 topics
- Disassemble
- Assemble
Cooling System Repair8 topics
- Thermostat
- Replace
- Fan Assembly
- Remove and Disassemble
- Assemble and Install
- Water Pump
- Remove
- Install
Engine Specifications12 topics
- Engine Data
- Engine Speeds
- 2007, and Later, Emission Compliant Engines
- All Engines Except 2007, and Later, Emission Compliant Engines
- Cylinder Head
- Valve Mechanism
- Camshaft
- Crankshaft
- Connecting Rods
- Cylinder Block
- Pistons
- Oil Pump
Cooling System Checks3 topics
- Exhaust Leaks Into Cooling System
- Water Flow Restrictions in Radiator
- Radiator Hoses
Flushing the Cooling System1 topic
- Cooling System, Clean
Radiator Replacement6 topics
- Radiator, Remove for Lift Trucks Models S30FT, S35FT, S40FTS (E0
- Radiator, Remove for Lift Truck Models S6.0FT, S7.0FT (S135FT, S
- Radiator, Remove for Lift Truck Models H6.0FT, H7.0FT (H135FT, H
- Radiator, Install for Lift Truck Models S30FT, S35FT, S40FTS (E0
- Radiator, Install for Lift Truck Models S6.0FT, S7.0FT (S135FT
- Radiator, Install for Lift Truck Models H6.0FT, H7.0FT (H135FT
Fan Assembly Replacement2 topics
- Fan Removal
- Fan Installation
Control System20 topics
- Engine Control Unit (ECU)
- Remove
- Install
- Engine Coolant Temperature (ECT) Sensor
- Remove
- Install
- Camshaft Position (CMP) Sensor
- Voltage Check
- Intake Air Temperature (IAT) Sensor
- Remove
- Install
- Manifold Absolute Pressure (MAP) Sensor
- Remove
- Install
- Oxygen Sensor
- Remove
- Install
- Throttle Position (TP) Sensor
- Remove
- Install
Engine Tune-up3 topics
- Engine Tune-Up Preparation
- Idle Speed Adjustment
- Idle-Up Speed Check
Intake-Air System13 topics
- Intake-Air System Manifold Vacuum Check
- Throttle Body
- Remove
- Install
- Electronic Governor
- Remove
- Install
- Intake-Air Control (IAC) Valve
- Remove
- Install
- Intake Manifold
- Remove
- Install
Fuel System12 topics
- Before Repair Procedure
- Fuel Line Safety Procedure
- After Repair Procedure
- Fuel Hose, Install
- Fuel Leakage Check
- Fuel Line Pressure Check
- Fuel Injector
- Remove
- Install
- Pressure Regulator
- Remove
- Install
Exhaust System28 topics
- Exhaust System, Inspect
- Three-Way Catalytic (TWC) Converter
- Remove and Install
- Exhaust Manifold
- Remove
- Install
- Positive Crankcase Ventilation (PCV) Valve
- Remove
- Inspect
- Install
- Remove
- Install
- Remove
- Install
- Mass Air Flow (MAF) Sensor
- Remove
- Install
- TP Sensor, Adjust
- Remove
- Install
- Remove
- Install
- Voltage Check
- Remove
- Install
- Manifold Absolute Pressure (MAP)/Boost Sensor
- Remove
- Install
Clutch Packs Repair4 topics
- Transmission, Remove and Disassemble
- Clutch Assemblies, Remove and Disassemble
- Clutch Assemblies, Assemble and Install
- Transmission, Assemble and Install
Spindles, Bearings, and Tie Rods Repair2 topics
- Spindles and Bearings
- Tie Rods
Brake System2 topics
- Dry Brake System
- Wet Brake System
Service Brakes Repair (Dry Brake)2 topics
- Adjust
- Inching Overlap Adjustment
Master Cylinder Repair11 topics
- Remove (Dry Brake)
- Disassemble (Dry Brake)
- Clean and Inspect (Dry Brake)
- Assemble (Dry Brake)
- Bench Bleed Master Cylinder (Dry Brake)
- Install and Adjust (Dry Brake)
- Remove (Wet Brake)
- Disassemble (Wet Brake)
- Clean and Inspect (Wet Brake)
- Assemble (Wet Brake)
- Install and Adjust (Wet Brake)
Brake System Air Removal2 topics
- Using Pressure Bleed System
- Using Brake Pedal Pressure
Ignition System4 topics
- General
- Ignition Timing Adjustment, Gasoline and LPG
- Spark Plugs Check
- Spark Plug Wires Check
Distributor Repair5 topics
- Igniter
- Remove
- Test
- Install
- Voltage Check
Ignition Coil Check2 topics
- Primary Coil Winding
- Secondary Coil Winding
Starter Repair6 topics
- No-Load Test
- Magnetic Switch Test
- Pull-Out Test
- Holding Coil Test
- Return Test
- Pinion Movement Inspection
Alternator Repair4 topics
- Charging System Inspection
- Output Current Check
- No-Load Adjusted Voltage Check
- Rectifier Check
Differential Repair13 topics
- Differential Assembly From Center Section Assembly
- Drive Pinion, Pinion Gear, and Bearings From Center Section
- Differential Assembly
- Drop Box Housing
- Center Section
- Drop Box Housing
- Differential Assembly
- Pinion Inner Shim Set, Adjust Thickness (Depth of Pinion)
- Drive Pinion, Pinion Gear, and Bearings Into Center Section
- Differential Assembly Into Center Section
- Ring Gear Backlash, Adjust
- Ring Gear, Runout Check
- Gear Set, Tooth Contact Pattern Check
Periodic Maintenance7 topics
- Serial Number Data
- How to Move Disabled Lift Truck
- How to Tow Lift Truck
- How to Put Lift Truck on Blocks
- How to Raise Drive Tires
- How to Raise Steering Tires
- How to Clean a Lift Truck
Maintenance Procedures Every 8 Hours or Daily25 topics
- How to Make Checks With Engine Stopped
- Tires and Wheels
- Safety Labels
- Mast, Carriage, Lift Chains, Header Hoses, Attachment
- Operator Restraint System
- Hood and Seat Latches
- Engine Compartment
- Fuel, Oil, and Coolant Leaks, Check
- Hydraulic Hoses
- Coolant Hoses
- Steering Column Gas Cylinder
- Transmission
- Hydraulic System Oil
- Engine Oil
- Air Filter
- Forks
- How to Make Checks With Engine Running
- Indicator Lights, Horn, Fuses, and Relays
- Service Brakes
- Parking Brake
- Engine Oil Pressure
- Cooling System
- Steering System
- Control Levers and Pedals
- Lift System, Operate
First Service After First 100 Hours of Operation2 topics
- Mazda Engine Oil and Oil Filter
- Yanmar Engine Oil and Oil Filter
Maintenance Procedures Every 250 Hours or 6 Months4 topics
- Drive Belt
- Mazda 2.0L Engines
- Drain Tar From LPG Regulator (Except 2007 Mazda Emission Complia
- Drain Tar From LPG Regulator (2007 Mazda Emission Compliant Engi
Maintenance Procedures Every 500 Hours or 6 Months18 topics
- Hydraulic System Oil
- Hydraulic Tank Breather
- Inspect
- Battery
- Yanmar Diesel Engine
- PCV Valve
- Clean Debris From Radiator Core
- Transmission Oil Level
- Forks
- Mast Lubrication
- Header Hose Checks
- Lift Chain Lubrication
- Tilt Cylinder Lubrication
- Master Brake Cylinder Rod End Pin Lubrication
- Manual Hydraulic Levers Lubrication
- Brake Fluid
- Tie Rod Lubrication
- Differential and Drive Axle Oil (Dry Brake)
Maintenance Procedures Every 1000 Hours or 6 Months17 topics
- Valve Clearance, Check and Adjust
- Ignition System
- Mazda 2.0L Engines
- LPG Vapor Fuel Filter Replace, Mazda Engines (Except 2007 Mazda
- LPG Fuel Filter Replace, Mazda 2007 Emission Compliant Engines O
- Remove
- Clean/Inspect
- Install
- Gasoline Fuel Filter Replacement, Mazda 2007 Emission Compliant
- Remove and Replace
- Fuel Filter Replacement, Yanmar Engine
- Priming the Fuel System (Yanmar)
- Lift Chains Wear Check
- Integral Sideshift Carriage, Check Bearings
- Integral Sideshift Carriage, Check Lower Mounting Hooks
- Steering Axle
- Control Levers and Pedals
Maintenance Procedures Every 2000 Hours or Annually22 topics
- Hydraulic System
- Hydraulic Filter, Replace
- Hydraulic Tank Breather, Replace
- Air Filter
- LPG Regulator Fuel Filter, Mazda Engines (Except 2007 Mazda Emis
- Remove and Replace
- Gasoline Fuel Filter
- Remove and Replace for Lift Trucks Equipped with GFI
- Timing Belt
- Mazda Engines
- LPG Fuel Injector, Mazda Engines (Except 2007 Mazda Emission Com
- Gasoline Fuel Injector, Mazda Engines
- Fuel Injector, Yanmar Engines
- Integral Sideshift Carriage
- Bearings, Replace
- Transmission Oil and Filter (Dry Brake), Replace
- Iron Transmission Housing
- Aluminum Transmission Housing
- Brake Fluid (Master Cylinder), Change
- Brake Fluid (Dry Brake), Remove
- Service Brakes (Dry Brake)
- Differential (Dry Brake)
Maintenance Procedures Every 4000 Hours or 2 Years2 topics
- Hydraulic Oil, Replace
- Cooling System
Jump-Starting the Lift Truck2 topics
- Jump-Starting Using a Battery Charger
- Jump-Starting a Lift Truck Using Another Lift Truck
Wheel Repair17 topics
- How to Change Solid Rubber Tire (S Series)
- Remove and Install Tire on Wheel
- Pneumatic Tire With Tube, Repair
- Remove Wheels From Lift Truck
- Remove Tire From Wheel
- Install Wheel in Tire
- Add Air to Pneumatic Tires With Tube
- Wheels, Install
- Pneumatic Tubeless Tire, Repair
- Remove Wheels From Lift Truck
- Remove Tire From Wheel
- Install Tire on Wheel
- Add Air to Pneumatic Tubeless Tire
- Wheels, Install
- Solid Rubber Tires on Pneumatic Wheels, Change
- Remove Tire From Wheel
- Install Tire on Wheel
Stall Speeds (in RPM ±100 rpm)3 topics
- Mazda (Except 2007 Emission Compliant Engines)
- Mazda (2007 Emission Compliant Engines Only)
- Yanmar 2.6L
Front End Equipment - Mast Creep10 topics
- Mast Creep
- Frame
- Mast
- Steering System, Cushion Tire Trucks
- Steering System, Pneumatic Tire Trucks
- Drive Axle
- Transmission - Iron Housing
- Transmission - Aluminum Housing
- Engine - Mazda 2.0L
- Engine - Yanmar 2.6L Diesel
Table 6. S30FT, S35FT, S40FTS (E010) Lift Truck Models32 topics
- Remove
- Install
- Remove
- Install
- Fuel Line Safety Procedure
- Fuel Hose, Install
- Fuel Leakage Check
- Fuel Injectors
- Remove
- Install
- Remove
- Install
- Counterweight Exhaust System
- Remove and Disassemble
- Inspect
- Assemble and Install
- Overhead Exhaust System
- Remove and Disassemble
- Inspect
- Assemble and Install
- Remove
- Install
- Remove
- Inspect
- Install
- Remove
- Install
- Remove
- Install
- Fuel Level Sensor
- Remove
- Install
LPG Tank and Bracket Replacement10 topics
- Remove LPG Tank for Lift Truck Models S30FT, S35FT, S40FTS (E010
- Install LPG Tank for Lift Truck Models S30FT, S35FT, S40FTS (E01
- Remove LPG Tank for Lift Truck Models S50CT (A267) and H2.0-2.5C
- LPG Tank Install for Lift Truck Models S50CT (A267) and H2.0-2.5
- Remove LPG Bracket for Lift Truck Models S30FT, S35FT, S40FTS (E
- Install LPG Bracket for Lift Truck Models S30FT, S35FT, S40FTS (
- Remove LPG Tank Bracket Alignment Pin, Lift Truck Models S30FT
- Install LPG Tank Bracket Alignment Pin, Lift Truck Models S30FT
- Remove LPG Bracket for Lift Truck Models S50CT (A267) and H2.0-2
- Install LPG Bracket for Lift Truck Models S50CT (A267) and H2.0
Fuel Filter Unit Repair9 topics
- Fuel Filter Element
- Remove
- Clean/Inspect
- Install
- Fuel Filter Housing
- Remove
- Disassemble
- Assemble
- Install
Fuel Mixer Repair21 topics
- Remove
- Install
- Low LPG Pressure Switch
- Remove
- Install
- LPG Low Level Sensor
- Remove
- Install
- Remove and Disassemble
- Inspect
- Assemble and Install
- Remove and Disassemble
- Inspect
- Assemble and Install
- Remove
- Install
- Remove
- Inspect
- Install
- Remove
- Install
Coil Replacement5 topics
- Pull-Out Test
- Holding Coil Test
- Return Test
- Pinion Movement Inspection
- Rectifier Check
Engine Sensors and Switches25 topics
- Oil Pressure Sensor, Gas and LPG Engines
- Remove
- Install
- Air Filter Restriction Switch, Gas and LPG Engines
- Remove
- Install
- Cam Angle Sensor, Gas and LPG Engines
- Remove
- Install
- Voltage Check
- Manifold Absolute Pressure (MAP) Sensor, Gas and LPG Engines
- Remove
- Install
- Intake Air Temperature (IAT) Sensor, LPG Engines
- Remove
- Install
- Intake Air Temperature (IAT) Sensor, Gas Engines
- Remove
- Install
- Fuel Temperature Sensor, LPG Engines
- Remove
- Install
- Emissions Compliant Gas Engines
- and 2010 Emissions Compliant LPG Engines
- Emissions Compliant Gas and LPG Engines
Hydraulic Gear Pump12 topics
- Original Charge Pump
- Remove
- Disassemble
- Clean
- Inspect
- Assemble
- Install
- New Charge Pump, Manufactured After July, 2013
- Remove
- Clean
- Inspect
- Install
Stator Support Assembly Repair5 topics
- Engine, Torque Converter, and Transmission Assembly
- Transmission Components
- Transmission
- Transmission Components
- Engine, Torque Converter, and Transmission Assembly
Proportional and Enable Solenoid Valves13 topics
- Proportional Valves
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install
- Enable Solenoid Valve
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install
- Remove and Disassembly
Housing Fittings Replacement15 topics
- Lift Trucks Manufactured Before July, 2013
- Remove
- Disassemble
- Clean
- Inspect
- Assemble
- Install
- Lift Trucks Manufactured After July, 2013
- Remove
- Clean
- Inspect
- Install
- Housings
- Clutch Packs
- Housings
Drive Chains and Sprockets16 topics
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install
- Remove
- Inspect
- Install
- Remove
- Inspect
- Install
Housings and Chain Drive Repair4 topics
- Transmission, Remove and Disassemble
- Clutch Assemblies, Remove and Disassemble
- Clutch Assemblies, Assemble and Install
- Transmission, Assemble and Install
Inside this manual
Real pages from this service manual (4,291 pages). Open the sample pages (PDF, 332 KB)
- Troubleshooting, page 1,560: Tilt Forward Will Not Function When Activated (Manual Valve)
- Specifications, page 1,824: Engine Replacement
- Diagram, page 4,134: Figure 39. GM 4.3L LPG PSI Engine Wiring Diagram
- Color page, page 1,429: STEERING CONTROL UNIT (SCU)
- Color page, page 1,680: Figure 9060-10-25. Cab Component Locations
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 4,291 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).