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Hyster (E138) N30-45XMR, N25-30XMDR, N50XMA Order Picker Forklift Service Manual

948 pages · Publication 897707

$99.81
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Models
(E138) N30-45XMR, N25-30XMDR, N50XMA
Manual type
Service Manual
Pages
948
Publication
897707
Condition
Brand new
Hyster (E138) N30-45XMR, N25-30XMDR, N50XMA Order Picker Forklift Service Manual, publication 897707

What's inside

From the manual's own table of contents: 87 sections, 246 entries. See sample pages (PDF, 240 KB)

DC Motor Maintenance
Safety Precautions Maintenance and Repair
General
Brush and Commutator Inspection4 topics
  • Hydraulic Pump Motor and Traction Motor
  • Steering Pump Motor
  • Normal Commutator Surface
  • Commutator Problems
Brush Replacement
Stoning the Commutator
Motors Repair6 topics
  • Disassemble
    • Traction Motor and Hydraulic Pump Motor
    • Steering Pump Motor
  • Assemble
    • Traction Motor and Hydraulic Pump Motor
    • Steering Pump Motor
Brush Alignment, Traction and Hydraulic Motors
Tests for Damaged Field and Armature7 topics
  • Test for an Open Circuit in Armature
  • Test for Short Circuit in One Armature Winding
  • Test for Short Circuit to Armature Shaft
  • Test for Open Circuit in Field Coil
  • Test for Short Circuit in Field Coil
  • Test for Short Circuit between Field and Motor Case
  • Brush Holder Test
Troubleshooting
Table 1. Normal Commutator Surfaces
Table 2. Commutator Problems
Table 3. Brush Wear Replacement Guide
Vista® Mast
Mast Weldments
Carriages
Two-Stage Mast2 topics
  • Description
  • Operation
Three-Stage Mast
Lift Cylinders
Description1 topic
  • Lowering Control Valve
Main Cylinder Repair
Free-Lift Cylinder Repair
Mast
Safety Procedures When Working Near Mast
Show all 87 sections
Load Backrest Extension, Carriage, Load Rollers, Side Rollers, a6 topics
  • Load Backrest Extension, Remove and Install
  • Carriage Assembly, Remove and Install
  • Carriage Load Rollers, Remove and Install
  • Side Rollers, Disassemble and Assemble
  • Fork, Replace
    • Forks - Hook Type
Two-Stage Mast Assembly15 topics
  • Remove
  • Clean and Inspect
  • Lift Cylinders, Remove and Install Dual-Lift Cylinders
  • Lift Cylinder, Remove and Install Single-Lift Cylinders
    • Remove
    • Install
  • Inner Mast Assembly, Remove and Install
  • Hoses, Replace
  • Hose and Cable Sheaves, Replace
  • Two-Stage Lift Chains
    • Remove and Install
    • Clean and Inspect
  • Two-Stage Chain Sheave, Remove and Install
  • Load Rollers and Wear Plugs, Remove and Install
  • Two-Stage Mast Assembly, Install
Three-Stage Mast Assembly16 topics
  • Three-Stage Mast Assembly, Remove
    • N30XHM Only
  • Free-Lift Cylinder, Remove and Install
  • Main Cylinders (Standard), Remove and Install
  • Main Cylinders (N30XMH), Remove and Install
  • Inner and Intermediate Mast Assemblies, Remove and Install
    • Free-Lift Hose Sheave
    • Carriage Sheaves
  • Three-Stage Lift Chains, Remove and Install
    • General
    • Free-Lift Chains
    • Main-Lift Chains
  • Three-Stage Chain Sheaves, Disassemble and Assemble
    • Free-Lift Chain Sheaves
    • Main-Lift Chain Sheaves
  • Three-Stage Mast Assemble, Install
Mast Operation Check
Hydraulic System Leaks Check
Lift Chains Check2 topics
  • General
  • Lubrication
Mast Adjustments6 topics
  • Adjust Wear Plugs - Mast
  • Adjust Free-Lift Chain (Three-Stage Only)
  • Adjust Main-Lift Chains
    • Two-Stage
    • Three-Stage
  • Adjust Wear Strips
Carriage Adjustments3 topics
  • Adjust Wear Plug - Carriage
  • Adjust Side Rollers - Carriage
  • Adjust Thrust Rollers - Carriage
Instrument Cluster7 topics
  • Display Panels on Steering Column, Internal Combustion
  • Display Panels on Steering Column, Electric Lift Trucks
    • Standard Display Panel
    • Enhanced Display Panel
  • Curtis 1215 Display Panel
    • Description and Features
    • Operation
Cluster-Type Display Panel (Internal Combustion) Replacement2 topics
  • Remove and Disassemble
  • Assemble and Install
Cluster Display Panel (Electric Lift Truck) Replacement7 topics
  • Display Panel Assembly, Replace
  • LED Indicators
  • Battery Indicators
  • Digital Display (Enhanced Display Panel Only)
  • Status Code or Performance Level Switches and LED indicators (En
  • Standard Display Panel Parts, Replace
  • Enhanced Display Panel Parts, Replace
Curtis 1215 Display Panel Replacement1 topic
  • Install
Table 1. Instrument Cluster, Internal Combustion
Master Drive Unit
HFK300 and 400 Master Drive Unit6 topics
  • Drive Unit Maintenance and Repair
    • Remove
    • Install
    • Disassemble
    • Assemble
  • Troubleshooting
GK Master Drive Unit4 topics
  • Maintenance and Repair
    • Mounting Electric Motor
    • Pivoted Connection - Geared Steering
    • Check the Backlash
Table 1. Tooth Contact Pattern
Industrial Battery
Lead-Acid Batteries
Specific Gravity
Chemical Reaction in a Cell
Electrical Terms
Battery Selection
Battery Voltage
Battery as a Counterweight
Battery Ratings1 topic
  • Kilowatt-Hours
Battery Maintenance16 topics
  • Safety Procedures
  • Maintenance Records
  • New Battery
  • Cleaning Battery
  • Adding Water to Battery
  • Hydrometer
  • Battery Temperature
  • Charging Battery
    • Types of Battery Charges
    • Methods of Charging
    • Troubleshooting Charger
    • Knowing When Battery Is Fully Charged
  • Where to Charge Batteries
    • Equipment Needed
  • Battery Connectors
  • Battery Care
Table 1. Battery Capacity Terms
Tilt Cylinders
Tilt Cylinder Repair5 topics
  • Clean
    • Tilt Cylinders With O-Ring or Single-Lip Seals
    • Tilt Cylinders for XM and XMS Models
    • Tilt Cylinders for H700-800A and Early Model H700-920B
    • Tilt Cylinders Using Chevron Packing
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
Torque Specifications2 topics
  • Piston Rod Nut
  • Retainer
Table 1. Movement Rates (Maximum) for Tilt Cylinders
Battery Indicators8 topics
  • Indicators With Meter Movements
  • Battery Indicators With LCD or LED Displays
    • Liquid Crystal Displays
    • SEM Display Panels Description
    • Light Emitting Diode Displays
    • Description LX Series
    • ZX Series Display Panels Description
    • SEVCON POWERGAUGE—42 Battery Display Panel Description
Battery Indicators Without Lift Interrupt Adjustment (Early Mode
Battery Indicators With Lift Interrupt Adjustment (Early Models)2 topics
  • Reset Potentiometer
  • Specific Gravity Alarm
Battery Indicators Without Lift Interrupt Check (Later Models)
Battery Indicators With Lift Interrupt Adjustment (Later Models)1 topic
  • Discharge Potentiometer
LED Display With Lift Interrupt
Curtis 933-1 Meter Check and Adjustment8 topics
  • Check
    • Reset Check
    • Discharge Check
    • Lockout Check
    • LEDs Do Not Illuminate
    • Hourmeter Check
    • Hourglass Icon
  • Adjust
SEVCON POWERGAUGE—42 Adjustment
Curtis Dash Display Assembly14 topics
  • Description/Features
  • Testing
    • Inoperative Dash Display Assembly
    • Inoperative Drive Mode Selection
    • Troubleshooting With a Programmer Handset
    • Troubleshooting Without a Programmer Handset
    • No Warnings or Faults Displayed
    • MIB/Dash Display Communication
    • Lift Interrupt
    • Lost MIB Signal Displayed
    • Lift Pump Hourmeter Input
    • Forward/Reverse Hourmeter Inputs
  • Adjust (Setup, Early Models)
  • Adjust (Setup, Later Model)
Battery Indicators Replacement
Battery Indicator Controller Replacement
Display Panel Components Replacement
SEM Display Panel Replacement1 topic
  • Remove and Replace
Table 1. Battery Indicator (Later Models)
Table 2. SEVCON Discharge Curve Selector Positions
Table 3. Dash Display Drive Mode Inputs
Table 4. Dash Display Drive Mode Test Voltages
Table 5. Dash Display Status/Warning/Fault Test Voltages
Table 6. Testing Dash Display Status/Warning/Fault Inputs
Table 7. Battery Indicator Reset Adjustment
Metric and Inch (SAE) Fasteners6 topics
  • Threaded Fasteners
  • Nomenclature, Threads
  • Strength Identification
  • Cotter (Split) Pins
  • Fastener Torque Tables
  • Conversion Table
Table 1. Bolts and Screws
Table 2. Studs and Nuts
Table 3. Torque Nuts
Table 4. Torque Nuts With Nylon Insert
Table 5. Torque Values for Metric Fasteners*
Table 6. Torque Values for Inch Fasteners*
Table 7. Conversion Table for Metric and English units
Table 8. Cotter Pin Dimensional Data

Inside this manual

Real pages from this service manual (948 pages). Open the sample pages (PDF, 240 KB)

Sample pages from the Hyster (E138) N30-45XMR, N25-30XMDR, N50XMA Order Picker Forklift Service Manual: Specifications, Troubleshooting
  • Specifications, page 110: Lift Chains Check
  • Troubleshooting, page 628: Troubleshooting

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 948 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).