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Hyster H150-275H, P150-200B (C007) Forklift Service Manual

777 pages · Publication 599795

$79.57
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Models
H150-275H, P150-200B (C007)
Manual type
Service Manual
Pages
777
Publication
599795
Condition
Brand new
Hyster H150-275H, P150-200B (C007) Forklift Service Manual, publication 599795

What's inside

From the manual's own table of contents: 77 sections, 183 entries. See sample pages (PDF, 132 KB)

Cooling System
Safety Precautions Maintenance and Repair
General
Description5 topics
  • Radiator
  • Radiator Cap
  • Thermostat
  • Water Pump
  • Fan and Fan Shroud
Cooling System Checks1 topic
  • Exhaust Leaks
Radiator Cleaning3 topics
  • Drain
  • Clean
  • Fill
Troubleshooting
Alternator with Regulator
Alternator Repair10 topics
  • Alternator Type A
    • Remove and Disassemble
    • Clean
    • Assemble
    • Install
  • Alternator Type B
    • Remove and Disassemble
    • Clean
    • Assemble
    • Install
General Check and Adjustment
Low Output Check (Type A or Type B)
High Output Check (Type A or Type B)
Brushes Circuit Check2 topics
  • Delco Alternators
  • Motorola Alternators
Diodes Check
Diode Bridge Check1 topic
  • Delco and Leece-Neville Alternators
Rotor Field Winding Check
Stator Windings Check
Voltage Regulator Check
High Energy Ignition (HEI) System
Distributor Repair5 topics
  • Remove
  • Disassemble
  • Assemble
  • Install, If Crankshaft WAS NOT Rotated when Distributor was Remo
  • Install, If Crankshaft WAS Rotated when Distributor was Removed
Ignition Coil Replacement6 topics
  • Some Four- and Six-Cylinder Models
    • Remove
    • Install
  • V8, Some Four- and Six-Cylinder Models
    • Remove
    • Install
Electronic Module Replacement1 topic
  • Install
Sensing Coil Replacement
Spark Plugs Replacement
Show all 77 sections
Visual Check
High Voltage Wires Check
Ignition Coil Check3 topics
  • Coil in Distributor Cap Design
  • Separate Coil Design
  • Sensing Coil, Check
Electronic Module Check
Ignition Timing Adjustment
GM V8-366 (6-liter) Ignition System Check
GM V6-LPG (4.3 liter) GM V6-LPG (4.3 liter) Ignition Timing and
Specifications
Planetary Gear Axle
Operation
Planetary Gear Axle Repair3 topics
  • Planetary Axle, Disassemble
  • Assemble and Install
    • Planetary Axle, Assemble
Torque Specifications
Table 1. Axle-to-Frame Fasteners
Table 2. Standard Torque Values for Axle Fasteners
Table 3. Drive Wheel Nut Torque
Differential
Differential Repair19 topics
  • Differential Carrier From Axle Housing, Remove
    • Differential and Ring Gear From Differential Carrier, Remove
    • Drive Pinion and Pinion Carrier From Differential Carrier, Remov
    • Differential and Ring Gear Assembly, Disassemble
    • Drive Pinion and Pinion Carrier, Disassemble
  • Clean and Inspect
    • Pinion, Bearings, and Pinion Carrier, Assemble
    • Pinion Bearings, Adjust Preload
    • Triple-Lip Seal, Install
    • Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)
    • Differential and Ring Gear, Assemble
    • Differential Gears Rotating Torque, Check
    • Differential and Ring Gear Assembly, Install
    • Differential Bearings, Preload Adjust
    • Ring Gear, Runout Check
    • Ring Gear Backlash, Adjust
    • Gear Set, Tooth Contact Pattern Check
    • Thrust Screw, Install and Adjust
    • Differential Assembly Into Axle Housing, Install
Table 1. Ring Gear Backlash Adjustment Specifications
Table 2. Ring and Pinion Tooth Contact Adjustment
Table 3. General Specifications
Table 4. Rivet Installation Pressure
Table 5. Pinion Adjustment
Table 6. Pinion Preload Pressure
Table 7. Torque Specifications
Table 8. Torque Specifications for Metric Hardware
Table 9. Torque Specifications for Metric (Fine) Hardware
Drive Axle
Drive Axle Repair3 topics
  • Disassemble (Type 1 Shown)
  • Inspect
  • Assemble (Type 1 Shown)
Steering Control Unit
Steering Wheel and Column Assembly Repair
Steering Column Assembly Repair7 topics
  • Type A Steering Column Assembly
    • Remove and Disassemble
    • Assemble and Install
  • Type B Steering Column Assembly
    • Remove and Disassemble
    • Assemble and Install
    • Steering Control Unit
System Air Removal
Hydraulic Gear Pumps2 topics
  • Flow Control Valve
  • Relief Valve
Hydraulic Gear Pump Repair
Pump Output Check2 topics
  • Method No. 1
  • Method No. 2
Hydraulic System Air Check
Tilt Cylinders
Tilt Cylinder Repair4 topics
  • Tilt Cylinders With O-Ring or Single-Lip Seals
    • Tilt Cylinders for XM and XMS Models
    • Tilt Cylinders for H700-800A and Early Model H700-920B
    • Tilt Cylinders Using Chevron Packing
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment2 topics
  • Piston Rod Nut
  • Retainer
Table 1. Movement Rates (Maximum) for Tilt Cylinders
Starter
Description and Operation
Starter Repair
General Checks and Adjustments
Instrument Panel Indicators and Senders14 topics
  • Steering Column Gauges, Meters, and Indicators
  • LED Display Panel
    • Battery Discharge Indicators
    • Brush Wear Indicators
    • Motor Temperature Indicators
  • LX Series Display Panel
    • Hourmeter Functions
    • Battery Indicator Function
    • Status Code Function
  • ZX Series Display Panels
    • Display Panel
    • Basic Display Panels
    • Performance Display
    • Brush Wear Indicators
Adjustments - General
Replacement - General Information
Meter Replacement
Sender Replacement2 topics
  • Fuel Level Sender
  • Pressure and Temperature Sender
ITW Display Panel Replacement
Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl7 topics
  • Display Panel Assembly, Replace
  • Indicator LEDs
  • Battery Indicators
  • Digital Display (Performance Display Panel Only)
  • Status Code or Performance Level Switches and Indicator LEDs (Pe
  • Basic Display Panel, Replace Parts
  • Performance Display Panel, Replace Parts
Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace4 topics
  • Remove and Replace
  • Meter Specifications
  • Sender Specifications
  • Meter

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 777 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).