Hyster H300-360HD, H360HD-EC (F019) Heavy Duty Forklift Service Manual
1,112 pages · Publication 1556870
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- Models
- H300-360HD, H360HD-EC (F019)
- Manual type
- Service Manual
- Pages
- 1,112
- Publication
- 1556870
- Condition
- Brand new

What's inside
From the manual's own table of contents: 281 sections, 700 entries. See sample pages (PDF, 251 KB)
Wheels and Hubs Repair (All Units)4 topics
- Remove and Disassemble
- Clean
- Inspect
- Assemble and Install
Spindles and Bearings Repair (All Units)1 topic
- Remove
Tie Rods Repair (All Units)1 topic
- Install
Steering Cylinder Repair1 topic
- Clean and Inspect
Cooling System5 topics
- Radiator
- Radiator Cap
- Thermostat
- Water Pump
- Fan and Fan Shroud
Cooling System Checks1 topic
- Exhaust Leaks
Radiator Cleaning2 topics
- Drain
- Fill
Alternator Repair2 topics
- Alternator Type A
- Alternator Type B
Brushes Circuit Check2 topics
- Delco Alternators
- Motorola Alternators
Diode Bridge Check1 topic
- Delco and Leece-Neville Alternators
Show all 281 sections
Differential Repair2 topics
- Disassemble
- Assemble
Torque Specifications2 topics
- Piston Rod Nut
- Retainer
Metric and Inch (SAE) Fasteners6 topics
- Threaded Fasteners
- Nomenclature, Threads
- Strength Identification
- Cotter (Split) Pins
- Fastener Torque Tables
- Conversion Table
Counterweight Repair2 topics
- Fenders
- Side Counterweight, Replace
Hydraulic Tank Repair2 topics
- Repairs, All Units
- Other Methods of Preparation for Repair
Fuel Tank Repair1 topic
- Repairs
Engine and Transmission Repair3 topics
- Hyster T-50 Transmission, Remove
- Hyster T-50 Transmission, Install
- TE-10 Transmission
Steering Wheel and Column Assembly2 topics
- General
- Steering Wheel and Horn
Steering Control Unit Repair2 topics
- Description
- Operation
Operation2 topics
- Service Brakes
- Parking Brake
Air Tank Repair2 topics
- Relief Valve
- Drain Valve
Brake Pedal Valve Repair1 topic
- Disassemble, Inspect, and Assemble
Brake Assemblies Repair4 topics
- Brake Shoe, Remove
- Camshaft, Remove
- Camshaft, Install
- Brake Shoe, Install
Air Dryer2 topics
- Cartridge
- Filter
Brake Shoes Adjustment1 topic
- Service Brakes, Park Function
Hydraulic System5 topics
- Hydraulic Pump
- Main Control Valve
- Steering Control Unit
- Pilot Block
- Tilt Relief Valve
Pump Output Check2 topics
- First Method
- Second Method
Calibration Procedure for Hydraulic Controls7 topics
- General and Calibration Startup
- Joystick/Lever Calibration
- Valve Flow Adjustment
- PWM Board Readouts/PV3 Readouts
- I/O Board Readouts
- Diagnostics
- Calibration System Shutdown
Diagnostics2 topics
- Lift, Lower, Tilt, and Attachment Circuits (Also see Main Contro
- Steering Circuit (Also see Steering System 1600 SRM 936 )
Engine Specifications3 topics
- Perkins Diesel
- Cummins Diesel
- Perkins
Torque Specifications, Cummins Diesel1 topic
- Lubrication System
Torque Specifications, Perkins Diesel1 topic
- Engine
Torque Specifications - Perkins, Tier 29 topics
- Cylinder Head Assembly
- Piston and Connecting Rod Assemblies
- Crankshaft Assembly
- Timing Case and Drive Assembly
- Turbocharger
- Fuel System
- Cooling System
- Flywheel
- Auxiliary Equipment
Torque Specifications, General12 topics
- Transmission
- Driveline and Axle
- Differential
- Brakes - Wet
- Brakes - Dry
- Steering
- Hydraulic System
- Mast
- Carriage
- Tilt Cylinders
- Frame
- Wiper Arms, Front
TE-10 Transmission Specifications3 topics
- Electrical
- Hydraulic Cooler Lines
- Torque Specifications for Lubricated or Plated Screw Threads
Planetary Drive Axle1 topic
- Identification
Disassembly4 topics
- Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
- Planetary Spider and Gearing Assembly H13.00-16.00XM (H300-360HD
- Wheel End
- Spindle and Piston Housing
Cleaning4 topics
- Clean Ground or Polished Parts
- Clean Parts With Rough Finish
- Clean Axle Assemblies
- Drying Cleaned Parts
Parts Inspection9 topics
- Tapered Roller Bearings
- Bevel Pinion and Ring Gear Sets
- Main Differential Assembly
- Axle Shafts
- Yoke
- Brakes
- Repair or Replace Parts
- Repair Welding
- Apply Silicone Gasket Material
Assembly4 topics
- Spindle and Piston Housing to Axle Housing
- Wet Disc Brakes
- Adjust Wheel Bearing Preload
- Planetary Spider Assembly
Installation1 topic
- Fill Wet Disc Brakes With Hydraulic Fluid
Main Control Valve4 topics
- Lift Section
- Tilt/Auxiliary Section
- Relief Valves
- Unloader Valve
Pressure Relief Valve Check and Adjustment9 topics
- Check and Adjust
- Replace
- Brake Drum
- Dry Brakes
- Spindle and Brake Spider
- Ground or Polished Parts
- Parts With Rough Finish
- Axle Assemblies
- Spindle, Brake Spider, and Brake
Wet Brake System1 topic
- Oil Cooler Circuit
Parking Brake Valve Repair1 topic
- Repair
Parking Brake Caliper Repair1 topic
- Adjust
Service Brake Repair12 topics
- Minimum Brake Disc Thickness
- Hydraulic Fluid for Brake Actuation
- Brake Coolant Specifications
- Coolant Change Intervals
- Hydraulic Fluid Specifications
- Brake Does Not Apply
- Brake Does Not Release
- Brake Performance
- Brake Leaks Actuation Fluid
- Brake Cooling Fluid Leakage
- Brake Noise and Vibration
- Brake Overheats
Empty Container Handling Attachment8 topics
- Selector Valves
- Sideshift Circuit
- Extend and Retract Circuit
- Twist Lock Circuit and Control
- Lifting Hooks
- Indicator Lights and LEDs
- Lift Interrupt and Override
- Overlowering Interrupt and Override
Vertical End Beams Repair1 topic
- Hose Replacement in End Beams
Adjustments5 topics
- Twist Lock Angle Adjustment
- LOCKED/NOT LOCKED Sensors Adjustment
- Seated Sensor Adjustment
- Overlowering Protection Sensor Adjustment (Models 553 and 558)
- Torque Chart
Maintenance2 topics
- Additional Attachment Maintenance
- Interface Boxes
Perkins Tier 2 Diesel Engines3 topics
- General Safety Rules
- Engine Serial Number Codes
- Engine Data
Cylinder Head Assembly Repair7 topics
- Valve Cover
- Rocker Arm Assembly
- Valve Clearance Adjustments
- Valve Springs
- Valves and Valve Springs
- Valve Guides
- Cylinder Head and Valve Seats
Piston and Connecting Rod Assemblies Repair5 topics
- Rod Bearings
- Piston and Connecting Rod Assembly
- Piston Rings
- Piston and Connecting Rod
- Piston Cooling Jets
Crankshaft Assembly Repair6 topics
- Crankshaft Pulley
- Rear Oil Seal
- Main Bearings
- Thrust Washers
- Crankshaft
- Flywheel Housing
Timing Case and Timing Gears Repair10 topics
- Timing Case Cover
- Front Oil Seal
- Crankshaft Pulley Wear Sleeve
- Idler Gear and Hub
- Air Compressor Drive, Bendix
- Fuel Injection Pump Gear
- Camshaft Gear
- Crankshaft Gear
- Timing Case
- Camshaft and Tappets
Cylinder Block Assembly Repair2 topics
- Cylinder Block
- Cylinder Liner
Turbocharger3 topics
- Impeller and Compressor Housing, Clean
- Waste-Gate Valve Check
- Closed Circuit Breather System (CCB)
Lubrication System Repair6 topics
- Oil Filter, Replace
- Oil Filter Head
- Oil Filter Head Bypass Valve
- Oil Sump
- Oil Pump
- Idler Gear Shaft, Replace
Fuel System Repair5 topics
- Fuel Injection Pump
- Fuel System Air Removal
- Fuel Filter, Replace
- Fuel Injectors
- Fuel Lift Pump
Cooling System Repair3 topics
- Coolant Pump
- Fan and Fan Drive
- Oil Cooler
Electrical Equipment Repair9 topics
- Drive Belts
- Alternator
- Electronic Control Module (ECM)
- Voltage Load and Protection Module (VLPM)
- Engine Speed and Timing Sensor
- Pressure Sensors (Engine Oil and Air Intake)
- Temperature Sensor
- Starter Motor
- Cold Start Aid
Rotary Exhauster Replacement4 topics
- Piston and Connecting Rods
- Engine Block Assembly
- Flywheel and Housing
- Electrical Equipment
Masts and Carriages2 topics
- Two-Stage Mast
- Three-Stage Mast
Forks Repair1 topic
- Inspect and Adjust
Mast Repair5 topics
- Two- and Three-Stage Mast
- Three-Stage Mast (Four Cylinders)
- Fork Carriage Chains
- Bearing Rollers
- Mast Profile
Lift Cylinders Description2 topics
- Piston-Type Cylinders
- Displacement-Type Cylinders
Lift and Tilt System Leak Checks2 topics
- Lift System
- Tilt System
Mast Adjustments2 topics
- Bearing Blocks, Two Stage Masts
- Wear Plates
Electronic Troubleshooting15 topics
- System Operation
- Electronic Controls
- Engine Governor
- Timing Considerations
- Fuel Injection
- Diagnostic Codes
- Diagnostic Fault Codes
- Diagnostic Event Codes
- Programmable Parameters
- Passwords
- Electronic Service Tools
- Electronic Service Tool (EST)
- Indicator Lamps
- Replacing the ECM
- Self Diagnostics
Engine Wiring Information1 topic
- Harness Wire Identification
Diagnostic Code Reader7 topics
- Reference Documents
- Abbreviations
- Environmental Specification
- Hardware
- Software
- User Controls
- Operation Instructions
Programming Parameters5 topics
- Factory Passwords
- Customer Passwords
- Flash Programming
- Flash Programming a Personality Module
- WinFlash Error Messages
System Configuration Parameters5 topics
- Full Load Setting
- Full Torque Setting
- Rating Interlock
- Engine Serial Number
- ECM Software Release Date
Troubleshooting Without A Diagnostic Code29 topics
- Alternator Noise (Noisy Operation)
- Alternator Will Not Charge (Charging Problem)
- Battery
- Cannot Reach Top Engine RPM
- Coolant in Engine Oil
- Coolant Temperature Is Too High
- ECM Will Not Accept Factory Passwords
- ECM Will Not Communicate with Other Systems or Display Modules
- Electronic Service Tool Will Not Communicate with ECM
- Engine Cranks but Will Not Start
- Engine Has Early Wear
- Engine Misfires, Runs Rough or Is Unstable
- Engine Oil in Cooling System
- Engine Speed Does Not Change
- Engine Stalls at Low RPM
- Engine Vibration
- Engine Will Not Crank
- Excessive Black Smoke
- Excessive Engine Oil Consumption
- Excessive Valve Lash
- Excessive White Smoke
- Intake Air Temperature Is Too High
- Intermittent Engine Shutdown
- Intermittent Low Power or Power Cutout
- Low Engine Oil Pressure
- Low Power/Poor or No Response to Throttle
- Mechanical Noise (Knock) in Engine
- Noise Coming from Cylinder
- Poor Acceleration or Response
Troubleshooting With a Diagnostic Code45 topics
- CID 0041 FMI 03 8V Sensor Power Supply, Voltage More Than Normal
- CID 0091 FMI 02 Throttle Demand Sensor Erratic or Intermittent
- CID 0091 FMI 03 Throttle Demand Sensor Open Circuit or Shorted H
- CID 0091 FMI 04 Throttle Demand Sensor Shorted Low
- CID 0091 FMI 08 Throttle Demand Sensor Abnormal Signal
- CID 0091 FMI 12 Throttle Demand Sensor Out of Calibration
- CID 0100 FMI 03 Engine Oil Pressure Sensor Open Circuit or Short
- CID 0100 FMI 04 Engine Oil Pressure Sensor Shorted Low
- CID 0100 FMI 10 Engine Oil Pressure Sensor, Power Supply Open Ci
- CID 0102 FMI 03 Intake Manifold Pressure Sensor, Open Circuit or
- CID 0102 FMI 04 Intake Manifold Pressure Sensor Shorted Low
- CID 0102 FMI 10 Intake Manifold Pressure Sensor Power Supply Ope
- CID 0105 FMI 03 Intake Manifold Temperature Sensor Open Circuit
- CID 0105 FMI 04 Intake Manifold Temperature Sensor Shorted Low
- CID 0110 FMI 03 Engine Coolant Temperature Sensor Open Circuit o
- CID 0110 FMI 04 Engine Coolant Temperature Sensor Shorted Low
- CID 0174 FMI 02 Fuel Temperature Sensor Erratic, Intermittent
- CID 0247 FMI 09 J1939 Datalink, Abnormal Update
- CID 0253 FMI 02 Incorrect ECM Software
- CID 0262 FMI 03 5V Sensor Power Supply, Voltage More Than Normal
- CID 0262 FMI 04 5V Sensor Power Supply, Voltage Less Than Normal
- CID 0266 FMI 02 Incorrect Crank-Without-Inject Inputs
- CID 0320 FMI 02 Speed and Timing Sensor Intermittent Loss of Sig
- CID 0320 FMI 11 Speed and Timing Sensor Loss of Signal
- CID 0342 FMI 02 Speed and Timing Sensor No. 2 Intermittent Signa
- CID 0774 FMI 02 Throttle Demand Sensor No. 2 Erratic or Intermit
- CID 0774 FMI 03 Throttle Demand Sensor No. 2 Open Circuit or Sho
- CID 0774 FMI 04 Throttle Demand Sensor No. 2 Shorted Low
- CID 0774 FMI 08 Throttle Demand Sensor No. 2 Abnormal Signal
- CID 0774 FMI 12 Throttle Demand Sensor No. 2 Out of Calibration
- CID 1627 FMI 03 Fuel Injection Pump Relay Did Not Turn Off
- CID 1684 FMI 00 Fuel Injection Pump, Fuel Temperature More Than
- CID 1684 FMI 02 Fuel Injection Pump, Software Failure
- CID 1684 FMI 03 Fuel Injection Pump, Fueling Fault
- CID 1684 FMI 04 Fuel Injection Pump, Supply Voltage Fault
- CID 1684 FMI 05 Fuel Injection Pump, Invalid Pulse Width
- CID 1684 FMI 07 Fuel Injection Pump, Mechanical Fault
- CID 1684 FMI 08 Fuel Injection Pump, Crankshaft Reference Fault
- CID 1684 FMI 09 Fuel Injection Pump, CAN Fault
- CID 1684 FMI 10 Fuel Injection Pump, Fuel Shutoff Signal Error
- CID 1684 FMI 11 Fuel Injection Pump, Internal Sensor Fault
- CID 1684 FMI 14 Fuel Injection Pump, No Communications
- CID 1743 FMI 02 Engine Speed Mode Selection Switch State, Invali
- CID 1894 FMI 02 Set Speed Control Disengage Switch State, Invali
- CID 1895 FMI 02 Set Speed Control Speed Toggle Switch, Invalid S
Troubleshooting With an Event Code14 topics
- Event Codes
- Programmable Engine Parameters
- E015 High Engine Coolant Temperature Derate
- E016 High Engine Coolant Temperature Shutdown
- E017 High Engine Coolant Temperature Warning
- E025 High Intake Air Temperature Derate
- E027 High Intake Air Temperature Warning
- E040 Low Engine Oil Pressure Shutdown
- E054 High Fuel Temperature Derate
- E056 High Fuel Temperature Warning
- E100 Low Engine Oil Pressure Warning
- E190 Engine Overspeed Warning
- E442 Engine Failed to Stop With a No-Fuel Command
- E883 Engine Failed to Stop When Fuel Solenoid Disengaged
Diagnostic Function Tests14 topics
- 5-Volt Engine Pressure Sensor Supply Circuit - Test
- Air Inlet Heater Circuit - Test
- Checking Idle Validation Switching Point (Throttle Sensor) With
- Analog Throttle Position Sensor Circuit - Test
- CAN Data Link Circuit - Test
- Data Link Circuit - Test
- Electrical Connectors - Inspect
- Electrical Power Supply Circuit - Test
- Engine Pressure Sensor Open or Short Circuit - Test
- Engine Speed/Timing Sensor Circuit - Test
- Engine Temperature Sensor Open or Short Circuit - Test
- Fuel Injection Pump Circuit - Test
- Indicator Lamp Circuit - Test
- Idle Validation Circuit - Test
Cab Repair4 topics
- Rear Cab Assembly
- Bottom Cab Assembly
- Raising and Lowering Cab
- Cab Repair
Inching and Brake Pedals1 topic
- Pedal Adjustment
Throttle Adjustment1 topic
- Electronic
Window Wipers Replacement4 topics
- Window Wiper Assembly, Replace
- Front Window Wiper Motor Assembly, Replace
- Rear Window Wiper Motor Assembly, Replace
- Top Window Wiper Motor Assembly, Replace
Window Washer Motors and Pumps1 topic
- Window Wiper and Washer Operating Switches
Window Replacement4 topics
- Front Window, Replace
- Rear Window, Replace
- Top Window, Replace
- Door Window, Replace
Heater and Air Conditioning Assembly8 topics
- Heater Parts, Replace
- Heat Control Knob/Switches
- Heat Control Knob/Cable
- Air Control Knob/Cable
- Heat Control Knob
- Air Filter, Replace
- Air Conditioning Condenser Fan(s), Standard
- Air Conditioning Condenser Fan(s), Tropical
Instruments, Switches, and Controls2 topics
- Switches
- Controls
Fuses and Relays3 topics
- Fuse Panel
- Fuses
- Relays
Description of Operation7 topics
- Torque Converter, Pump Drive, and Pressure Regulating Valve
- Input Shaft and Directional Clutches
- Range Clutches
- Output Section
- Transmission Controls
- Electric Solenoid Controls
- Transmission Specifications
Control Valve Repair1 topic
- Disassemble and Assemble
Transmission Calibration and Troubleshooting4 topics
- Calibration
- Clutch Filling Calibration
- Inching Pedal Calibration
- Troubleshooting
Transmission Oil Pressure Check1 topic
- Pressure and Temperature Specifications
Inside this manual
Real pages from this service manual (1,112 pages). Open the sample pages (PDF, 251 KB)
- Specifications, page 234: Specifications
- Troubleshooting, page 744: Troubleshooting With an Event Code
- Diagram, page 1,067: Diagrams, Schematics, or Arrangements
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,112 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).