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Hyster H300 Heavy Duty Forklift Service Manual

1,654 pages · Publication 1556870-F019

$169.75
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Models
H300
Manual type
Service Manual
Pages
1,654
Publication
1556870-F019
Condition
Brand new
Hyster H300 Heavy Duty Forklift Service Manual, publication 1556870-F019

What's inside

From the manual's own table of contents: 288 sections, 700 entries. See sample pages (PDF, 255 KB)

Steering Axle
Safety Precautions Maintenance and Repair
General
Description
Steering Axle Assembly Repair
Wheels and Hubs Repair (All Units)4 topics
  • Remove and Disassemble
  • Clean
  • Inspect
  • Assemble and Install
Spindles and Bearings Repair (All Units)1 topic
  • Remove
Tie Rods Repair (All Units)1 topic
  • Install
Steering Cylinder Repair1 topic
  • Clean and Inspect
Troubleshooting
Cooling System5 topics
  • Radiator
  • Radiator Cap
  • Thermostat
  • Water Pump
  • Fan and Fan Shroud
Cooling System Checks1 topic
  • Exhaust Leaks
Radiator Cleaning2 topics
  • Drain
  • Fill
Alternator with Regulator
Alternator Repair2 topics
  • Alternator Type A
  • Alternator Type B
General Check and Adjustment
Low Output Check (Type A or Type B)
High Output Check (Type A or Type B)
Brushes Circuit Check2 topics
  • Delco Alternators
  • Motorola Alternators
Diodes Check
Diode Bridge Check1 topic
  • Delco and Leece-Neville Alternators
Rotor Field Winding Check
Stator Windings Check
Voltage Regulator Check
Show all 288 sections
Differential
Differential Repair2 topics
  • Disassemble
  • Assemble
Specifications
Table 1. Ring Gear Backlash Adjustment Specifications
Table 2. Ring and Pinion Tooth Contact Adjustment
Table 3. General Specifications
Table 4. Rivet Installation Pressure
Table 5. Pinion Adjustment
Table 6. Pinion Preload Pressure
Table 7. Torque Specifications
Table 8. Torque Specifications for Metric Hardware
Table 9. Torque Specifications for Metric (Fine) Hardware
Tilt Cylinders
Tilt Cylinder Repair
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
Torque Specifications2 topics
  • Piston Rod Nut
  • Retainer
Table 1. Movement Rates (Maximum) for Tilt Cylinders
Starter
Description and Operation
Starter Repair
General Checks and Adjustments
Frame
Counterweight Repair2 topics
  • Fenders
  • Side Counterweight, Replace
Hood and Air Cleaner Repair
Hydraulic Tank Repair2 topics
  • Repairs, All Units
  • Other Methods of Preparation for Repair
Fuel Tank Repair1 topic
  • Repairs
Cooling System and Radiator Repair
Cab Repair4 topics
  • Rear Cab Assembly
  • Bottom Cab Assembly
  • Raising and Lowering Cab
  • Cab Repair
Engine and Transmission Repair3 topics
  • Hyster T-50 Transmission, Remove
  • Hyster T-50 Transmission, Install
  • TE-10 Transmission
Label Replacement
Steering System
Steering Wheel and Column Assembly2 topics
  • General
  • Steering Wheel and Horn
Steering Control Unit Repair2 topics
  • Description
  • Operation
Steering System Air Removal
Steering Relief Pressure Check
Dry Brake System
Operation2 topics
  • Service Brakes
  • Parking Brake
Air Tank Repair2 topics
  • Relief Valve
  • Drain Valve
Brake Pedal Valve Repair1 topic
  • Disassemble, Inspect, and Assemble
Air Chambers Repair
Actuator Arms Repair
Brake Assemblies Repair4 topics
  • Brake Shoe, Remove
  • Camshaft, Remove
  • Camshaft, Install
  • Brake Shoe, Install
Air Dryer2 topics
  • Cartridge
  • Filter
Quick-Release Valve
Governor Check and Adjustment for Air Compressor
Brake Shoes Adjustment1 topic
  • Service Brakes, Park Function
Table 1. Air Chambers Operation
Hydraulic System7 topics
  • Hydraulic Tank
  • Hydraulic Pump
  • Steering Priority Flow Valve
  • Pilot Valve
  • Main Control Valve
  • Unloader Valve
  • Hydraulic Operation
Checks and Adjustments6 topics
  • Quick Disconnect Fittings
  • Steering Relief Pressure
  • Modulator Valve
  • Pilot Valve and Pressure Reducing Valve
  • Accumulator
  • Check Valves
Hydraulic Pump Repair
Pilot Accumulator Replacement
Pilot Valve Repair
Control Levers and Joystick Repair
Calibration and Diagnostics6 topics
  • General Startup
  • Hydraulic Controls Program
  • Calibration
  • Valve Flow Adjustment
  • Diagnostics
  • Calibration System Shutdown
LED Diagnostics
Electrical Connections
Table 1. Main Control Valve Port Settings
Table 2. Processor Speed Settings
Table 3. PWM Board LED Error Codes
Table 4. Altering PT FLT I/O Board LED's (Old Logic)
Table 5. Altering PT FLT I/O Board LED's (New Logic)
Table 6. Fixed PT Logic I/O Boards LED's
Table 7. ECH
Table 8. PWM Driver Module
Table 9. Input/Output Module 1
Table 10. Input/Output Module 2
Table 11. Altering PT FLT
Table 12. Fixed PT FLT
Table 13. ECH
Capacities and Specifications
Lift Truck Weights
Capacities
Engine Specifications2 topics
  • Perkins Diesel
  • Cummins Diesel/LPG
Electrical System
Tire Sizes
Mast Speeds
Torque Specifications, Cummins Diesel1 topic
  • Lubrication System
Torque Specifications, Perkins Diesel1 topic
  • Engine
Torque Specifications - Perkins, Tier 29 topics
  • Cylinder Head Assembly
  • Piston and Connecting Rod Assemblies
  • Crankshaft Assembly
  • Timing Case and Drive Assembly
  • Turbocharger
  • Fuel System
  • Cooling System
  • Flywheel
  • Auxiliary Equipment
Torque Specifications, General12 topics
  • Transmission
  • Driveline and Axle
  • Differential
  • Brakes - Wet
  • Brakes - Dry
  • Steering
  • Hydraulic System
  • Mast
  • Carriage
  • Tilt Cylinders
  • Frame
  • Wiper Arms, Front
Hyster T-50 Transmission Pressures (Powershift and Automatic)
TE-10 Transmission Specifications3 topics
  • Electrical
  • Hydraulic Cooler Lines
  • Torque Specifications for Lubricated or Plated Screw Threads
Table 1. Temperature Sensor (In Speed Sensor) Resistance vs Temp
Table 2. Grade 5
Table 3. Grade 8
Table 5. O-ring Port Plug Torque Chart
Table 6. Pipe Plug Torque Chart
Planetary Drive Axle1 topic
  • Identification
Removal
Disassembly4 topics
  • Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
  • Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
  • Wheel End
  • Spindle and Piston Housing
Cleaning4 topics
  • Clean Ground or Polished Parts
  • Clean Parts With Rough Finish
  • Clean Axle Assemblies
  • Drying Cleaned Parts
Corrosion Prevention
Parts Inspection9 topics
  • Tapered Roller Bearings
  • Bevel Pinion and Ring Gear Sets
  • Main Differential Assembly
  • Axle Shafts
  • Yoke
  • Brakes
  • Repair or Replace Parts
  • Repair Welding
  • Apply Silicone Gasket Material
Assembly4 topics
  • Spindle and Piston Housing to Axle Housing
  • Wet Disc Brakes
  • Adjust Wheel Bearing Preload
  • Planetary Spider Assembly
Installation1 topic
  • Fill Wet Disc Brakes With Hydraulic Fluid
Lubrication Specification
Main Control Valve3 topics
  • Lift Section
  • Tilt/Auxiliary Section
  • Relief Valves
Main Control Valve Repair
Pressure Relief Valve Check and Adjustment9 topics
  • Check and Adjust
  • Replace
  • Brake Drum
  • Dry Brakes
  • Spindle and Brake Spider
  • Ground or Polished Parts
  • Parts With Rough Finish
  • Axle Assemblies
  • Spindle, Brake Spider, and Brake
Empty Container Handling Attachment8 topics
  • Selector Valves
  • Sideshift Circuit
  • Extend and Retract Circuit
  • Twist Lock Circuit and Control
  • Lifting Hooks
  • Indicator Lights and LEDs
  • Lift Interrupt and Override
  • Overlowering Interrupt and Override
Carriage and Attachment Repair
Attachment Without Carriage Repair
Sideshift Cylinders Repair
Extension Cylinders Repair
Vertical End Beams Repair1 topic
  • Hose Replacement in End Beams
Twist Locks Repair for Model 553
Hooks Replacement for Model 555
Twist Locks Repair for Model 558
Bleed the System
Valve Assembly
Slide Pad Replacement
Adjustments5 topics
  • Twist Lock Angle Adjustment
  • LOCKED/NOT LOCKED Sensors Adjustment
  • Seated Sensor Adjustment
  • Overlowering Protection Sensor Adjustment (Models 553 and 558)
  • Torque Chart
Maintenance2 topics
  • Additional Attachment Maintenance
  • Interface Boxes
Table 1. Torque Chart
Table 2. Inspect and Adjust (See Figure 14 )
Table 3. Lubricate (See Figure 14 )
Table 4. Replace (See Figure 14 )
Perkins Tier 2 Diesel Engines3 topics
  • General Safety Rules
  • Engine Serial Number Codes
  • Engine Data
Engine Removal and Installation
Cylinder Head Assembly Repair7 topics
  • Valve Cover
  • Rocker Arm Assembly
  • Valve Clearance Adjustments
  • Valve Springs
  • Valves and Valve Springs
  • Valve Guides
  • Cylinder Head and Valve Seats
Piston and Connecting Rod Assemblies Repair5 topics
  • Rod Bearings
  • Piston and Connecting Rod Assembly
  • Piston Rings
  • Piston and Connecting Rod
  • Piston Cooling Jets
Crankshaft Assembly Repair6 topics
  • Crankshaft Pulley
  • Rear Oil Seal
  • Main Bearings
  • Thrust Washers
  • Crankshaft
  • Flywheel Housing
Timing Case and Timing Gears Repair10 topics
  • Timing Case Cover
  • Front Oil Seal
  • Crankshaft Pulley Wear Sleeve
  • Idler Gear and Hub
  • Air Compressor Drive, Bendix
  • Fuel Injection Pump Gear
  • Camshaft Gear
  • Crankshaft Gear
  • Timing Case
  • Camshaft and Tappets
Cylinder Block Assembly Repair2 topics
  • Cylinder Block
  • Cylinder Liner
Engine Timing
Turbocharger3 topics
  • Impeller and Compressor Housing, Clean
  • Waste-Gate Valve Check
  • Closed Circuit Breather System (CCB)
Lubrication System Repair6 topics
  • Oil Filter, Replace
  • Oil Filter Head
  • Oil Filter Head Bypass Valve
  • Oil Sump
  • Oil Pump
  • Idler Gear Shaft, Replace
Fuel System Repair5 topics
  • Fuel Injection Pump
  • Fuel System Air Removal
  • Fuel Filter, Replace
  • Fuel Injectors
  • Fuel Lift Pump
Cooling System Repair3 topics
  • Coolant Pump
  • Fan and Fan Drive
  • Oil Cooler
Electrical Equipment Repair9 topics
  • Drive Belts
  • Alternator
  • Electronic Control Module (ECM)
  • Voltage Load and Protection Module (VLPM)
  • Engine Speed and Timing Sensor
  • Pressure Sensors (Engine Oil and Air Intake)
  • Temperature Sensor
  • Starter Motor
  • Cold Start Aid
Air Compressor1 topic
  • Repair
Rotary Exhauster Replacement4 topics
  • Piston and Connecting Rods
  • Engine Block Assembly
  • Flywheel and Housing
  • Electrical Equipment
Special Torque Specifications
Special Tools
Turbocharger Troubleshooting
Table 1. Cylinder Head
Table 2. Valve Guides
Table 3. Inlet Valves
Table 4. Exhaust Valves
Table 5. Valve Springs
Table 6. Tappets
Table 7. Rocker Arm Shaft
Table 8. Rocker Arms and Bushings
Table 9. Pistons
Table 10. Piston Rings
Table 11. Piston Pins
Table 12. Connecting Rods
Table 13. Small End Bushings
Table 14. Connecting Rod Bearings
Table 15. Piston Cooling Jets
Table 16. Crankshaft
Table 17. Main Bearings
Table 18. Crankshaft Thrust Washers
Table 19. Crankshaft Heat Treatment
Table 20. Crankshaft Overhaul Specifications
Table 21. Maximum Variation (Run-Out)
Table 22. Camshaft
Table 23. Camshaft Thrust Washer
Table 24. Camshaft Gear
Table 25. Gear for Fuel Injection Pump
Table 26. Crankshaft Gear
Table 27. Idler Gear and Hub
Table 28. Cylinder Block
Table 29. Cylinder Liners
Table 30. Cylinder Liner Specifications (Partially Finished)
Table 31. Oil Pump
Table 32. Idler Gear for Oil Pump
Table 33. Relief Valve
Table 34. Oil Filter
Table 35. Bosch Fuel Injection Pump
Table 36. Fuel Injector Codes
Table 37. Fuel Pump
Table 38. Fuel Filter
Table 39. Coolant Pump
Table 40. Thermostat
Table 41. Fan Drive Housing
Table 42. Limits for Flywheel Run Out and Alignment (Total Indic
Table 43. Alternator
Table 44. Starter Motor
Table 45. Cold Start Aid
Table 46. List of Possible Causes
Table 47. List of Possible Causes
Operator's Cab
Oil Filling for Tilt System
Inching and Brake Pedals3 topics
  • Brake Pedal, Adjust
  • Inching Pedal, Adjust
  • Inching Pedal Sensor, Adjust
Throttle Pedal Sensor2 topics
  • Check
  • Adjust
Seat Assembly Removal
Power Assist Armrest
Steering Column Repair
Window Wipers Replacement4 topics
  • Window Wiper Assembly, Replace
  • Front Window Wiper Motor Assembly, Replace
  • Rear Window Wiper Motor Assembly, Replace
  • Top Window Wiper Motor Assembly, Replace
Window Washer Motors and Pumps1 topic
  • Window Wiper and Washer Operating Switches
Window Replacement4 topics
  • Front Window, Replace
  • Rear Window, Replace
  • Top Window, Replace
  • Door Window, Replace
Heater and Air Conditioning Assembly6 topics
  • Heater Parts, Replace
  • Heat Control Knob/Switches
  • Heat Control Knob/Cable
  • Air Control Knob/Cable
  • Air Filter, Replace
  • Air Conditioning Condenser Fan(s)
Instruments, Switches, and Controls2 topics
  • Switches
  • Controls
Fuses and Relays3 topics
  • Fuse Panel
  • Fuses
  • Relays
Electrical Schematics
Transmission
Description of Operation7 topics
  • Torque Convertor, Pump Drive, and Pressure Regulating Valve
  • Input Shaft and Directional Clutches
  • Range Clutches
  • Output Section
  • Transmission Controls
  • Electric Solenoid Controls
  • Transmission Specifications
Transmission Repair
Control Valve Repair1 topic
  • Disassemble and Assemble
Stall Test
Transmission Calibration and Electrical Troubleshooting6 topics
  • Userlink®
  • Connection
  • Clutch Filling Calibration
  • Inching Pedal Calibration [Up to S/N 2325 (F019)] and [Up to 300
  • Troubleshooting
  • Transmission Display Warning Codes
Transmission Oil Pressure Check1 topic
  • Pressure and Temperature Specifications
Electrical Specifications
Hydraulic Cooler Lines Specifications
Table 1. Controller Connector J2 Wire to Pin Number Cross Refere
Table 2. Controller Connector J1 Wire to Pin Number Cross Refere
Table 3. Common Calibration Condition Messages
Table 4. Calibration Codes During Calibration
Table 5. Error Codes During Calibration
Table 6. Display Warning Codes
Table 7. Display Warning Exceed Codes
Table 8. Type of Warning Codes
Table 9. Temperature Sensor (In Speed Sensor) Resistance Versus
Table 10. Grade 5
Table 11. Grade 8
Table 13. O-ring Port Plug Torque Chart
Table 14. Pipe Plug Torque Chart
Periodic Maintenance2 topics
  • How to Move Disabled Lift Truck
  • How to Put Lift Truck on Blocks
Maintenance Schedule1 topic
  • Empty Container Attachment Maintenance
Maintenance Procedures Every 8 Hours or Daily2 topics
  • How to Make Checks With Engine Stopped
  • How to Make Checks With Engine Running
Maintenance Procedures Every 250 Hours or Every 2 Months1 topic
  • Empty Container Handler
Maintenance Procedures Every 500 Hours or Every 3 Months13 topics
  • Lift Chains
  • Drive Shaft
  • Steering Axle
  • Wheel Nuts
  • Shafts for Brake Actuators
  • Drive Axle and Differential
  • Hydraulic Tank Breather
  • Cabin Air Filter, Heater
  • Air Filter, Engine
  • Engine Oil and Filter
  • General Lubrication
  • Fork Wear and Damage Check
  • Lift Chains Wear Check
Maintenance Procedures Every 500 Hours or 6 Months5 topics
  • Charge Air Cooler
  • Dry Brakes Air Compressor (Cummins)
  • Fuel Pump (Cummins)
  • Fuel Filter
  • Coolant
Maintenance Procedures Every 1000 Hours or 6 Months5 topics
  • Transmission Oil and Filter, Change
  • Fuel Injection Pump Timing (Perkins Only)
  • Valve Adjustment
  • Differential and Drive Axle
  • Pilot Accumulator Pressure Charge Check
Maintenance Procedures Every 1000 Hours or Yearly6 topics
  • Coolant Fan Belt Tensioner
  • Belt Driven Fan Hub
  • Accumulator and Wet Brakes
  • Wet Brake Oil Filter
  • Air Dryer Cartridge (Dry Brakes)
  • Air Compressor Air Filter (Dry Brakes)
Maintenance Procedures Every 2000 Hours or Yearly2 topics
  • Transmission Calibration
  • Wheel Bearings
Maintenance Procedures Every 2000 Hours or 2 Years3 topics
  • Air Compressor Discharge Lines
  • Rubber Vibration Damper
  • Engine Coolant
Maintenance Procedures Every 5000 Hours
Safety Procedures When Working Near Mast
Fuel Injectors Check1 topic
  • Perkins
Lift and Tilt System Leak Check2 topics
  • Lift System
  • Tilt System
Welding Repairs
Wheel and Tire Replacement5 topics
  • Remove Wheels From Lift Truck
  • Pneumatic Tires
  • Add Air to Tires
  • Solid Rubber Tires
  • Wheels, Install
Table 1. Daily Inspections − Condition Check
Table 2. Daily Inspections − Fluid Level Check
Table 3. Daily Inspections − Checks With the Engine Running
Table 4. First Inspection After First 100 Hours of Operation
Table 5. Periodic Maintenance Schedule − Inspect and Adjust
Table 6. Periodic Maintenance Schedule − Lubricate
Table 7. Periodic Maintenance Schedule − Change
Table 8. Empty Container Attachment Maintenance − Inspect and
Table 9. Empty Container Attachment Maintenance − Lubricate
Table 10. Empty Container Attachment Maintenance − Replace
Table 11. Nominal Valve Clearance
Table 12. Allowable Mast Movement from Internal Leakage
Diagrams
Instrument Panel Indicators and Senders5 topics
  • Instrument Panel Meters, Indicators, and LCD Display
  • Connector
  • Seat Switch Logic
  • Central Warning Light Output
  • Buzzer Output
Instrument Panel
Sender Replacement5 topics
  • Fuel Level Sender (Diesel Engine Only)
  • Engine Oil Pressure Sender
  • Brake Pressure Sender
  • Low Coolant Sender
  • Vacuum Switch
Table 1. Instrument Panel and Indicators
Table 2. Pin Description
Table 3. Sender Description
Perkins Tier 2 Diesel Engine Electronic Troubleshooting Guide
Electronic Troubleshooting15 topics
  • System Operation
  • Electronic Controls
  • Engine Governor
  • Timing Considerations
  • Fuel Injection
  • Diagnostic Codes
  • Diagnostic Fault Codes
  • Diagnostic Event Codes
  • Programmable Parameters
  • Passwords
  • Electronic Service Tools
  • Electronic Service Tool (EST)
  • Engine Display Warning Codes
  • Replacing the ECM
  • Self Diagnostics
Glossary
Sensors and Electrical Connectors
Engine Wiring Information1 topic
  • Harness Wire Identification
Diagnostic Code Reader7 topics
  • Reference Documents
  • Abbreviations
  • Environmental Specification
  • Hardware
  • Software
  • User Controls
  • Operation Instructions
Programming Parameters5 topics
  • Factory Passwords
  • Customer Passwords
  • Flash Programming
  • Flash Programming a Personality Module
  • WinFlash Error Messages
System Configuration Parameters5 topics
  • Full Load Setting
  • Full Torque Setting
  • Rating Interlock
  • Engine Serial Number
  • ECM Software Release Date
Troubleshooting Without A Diagnostic Code29 topics
  • Alternator Noise (Noisy Operation)
  • Alternator Will Not Charge (Charging Problem)
  • Battery
  • Cannot Reach Top Engine RPM
  • Coolant in Engine Oil
  • Coolant Temperature Is Too High
  • ECM Will Not Accept Factory Passwords
  • ECM Will Not Communicate With Other Systems or Display Modules
  • Electronic Service Tool Will Not Communicate With ECM
  • Engine Cranks but Will Not Start
  • Engine Has Early Wear
  • Engine Misfires, Runs Rough or Is Unstable
  • Engine Oil in Cooling System
  • Engine Speed Does Not Change
  • Engine Stalls at Low RPM
  • Engine Vibration
  • Engine Will Not Crank
  • Excessive Black Smoke
  • Excessive Engine Oil Consumption
  • Excessive Valve Lash
  • Excessive White Smoke
  • Intake Air Temperature Is Too High
  • Intermittent Engine Shutdown
  • Intermittent Low Power or Power Cutout
  • Low Engine Oil Pressure
  • Low Power/Poor or No Response to Throttle
  • Mechanical Noise (Knock) in Engine
  • Noise Coming from Cylinder
  • Poor Acceleration or Response
Troubleshooting With a Diagnostic Code38 topics
  • CID 0041 FMI 03 8V Sensor Power Supply, Voltage More Than Normal
  • CID 0091 FMI 02 Throttle Position Sensor Erratic or Intermittent
  • CID 0091 FMI 03 Throttle Position Sensor Open Circuit or Shorted
  • CID 0091 FMI 04 Throttle Position Sensor Shorted Low
  • CID 0091 FMI 08 Throttle Position Sensor Abnormal Signal
  • CID 0091 FMI 12 Throttle Position Sensor Out of Calibration
  • CID 0100 FMI 03 Engine Oil Pressure Sensor Open Circuit or Short
  • CID 0100 FMI 04 Engine Oil Pressure Sensor Shorted Low
  • CID 0100 FMI 10 Engine Oil Pressure Sensor, Power Supply Open Ci
  • CID 0102 FMI 03 Intake Manifold Pressure Sensor, Open Circuit or
  • CID 0102 FMI 04 Intake Manifold Pressure Sensor Shorted Low
  • CID 0102 FMI 10 Intake Manifold Pressure Sensor Power Supply Ope
  • CID 0105 FMI 03 Intake Manifold Temperature Sensor Open Circuit
  • CID 0105 FMI 04 Intake Manifold Temperature Sensor Shorted Low
  • CID 0110 FMI 03 Engine Coolant Temperature Sensor Open Circuit o
  • CID 0110 FMI 04 Engine Coolant Temperature Sensor Shorted Low
  • CID 0174 FMI 02 Fuel Temperature Sensor Erratic, Intermittent
  • CID 0247 FMI 09 J1939 Datalink, Abnormal Update
  • CID 0253 FMI 02 Incorrect ECM Software
  • CID 0262 FMI 03 5V Sensor Power Supply, Voltage More Than Normal
  • CID 0262 FMI 04 5V Sensor Power Supply, Voltage Less Than Normal
  • CID 0266 FMI 02 Incorrect Crank-Without-Inject Inputs
  • CID 0320 FMI 02 Speed and Timing Sensor Intermittent Loss of Sig
  • CID 0320 FMI 11 Speed and Timing Sensor Loss of Signal
  • CID 0342 FMI 02 Speed and Timing Sensor No. 2 Intermittent Signa
  • CID 0774 FMI 02 Throttle Position Sensor No. 2 Erratic or Interm
  • CID 0774 FMI 03 Throttle Position Sensor No. 2 Open Circuit or S
  • CID 0774 FMI 04 Throttle Position Sensor No. 2 Shorted Low
  • CID 0774 FMI 08 Throttle Position Sensor No. 2 Abnormal Signal
  • CID 0774 FMI 12 Throttle Position Sensor No. 2 Out of Calibratio
  • CID 1627 FMI 03 Fuel Injection Pump Relay Did Not Turn Off
  • CID 1684 FMI 00 Fuel Injection Pump, Fuel Temperature More Than
  • CID 1684 FMI 02 Fuel Injection Pump, Software Failure
  • CID 1684 FMI 03 Fuel Injection Pump, Fueling Fault
  • CID 1684 FMI 04 Fuel Injection Pump, Supply Voltage Fault
  • CID 1684 FMI 05 Fuel Injection Pump, Invalid Pulse Width
  • CID 1684 FMI 07 Fuel Injection Pump, Mechanical Fault
  • CID 1684 FMI 08 Fuel Injection Pump, Crankshaft Reference Fault

Inside this manual

Real pages from this service manual (1,654 pages). Open the sample pages (PDF, 255 KB)

Sample pages from the Hyster H300 Heavy Duty Forklift Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 394: Lubrication Specification
  • Troubleshooting, page 869: Transmission Calibration and Electrical Troubleshooting
  • Diagram, page 1,494: Schematics

This is a service manual

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This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,654 pages

Quantity one is the manual described above.

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