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Hyster H360H, H400H, H450H (A214) Forklift Service Manual

622 pages · Publication 1452600

$69.53
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Models
H360H, H400H, H450H (A214)
Manual type
Service Manual
Pages
622
Publication
1452600
Condition
Brand new
Hyster H360H, H400H, H450H (A214) Forklift Service Manual, publication 1452600

What's inside

From the manual's own table of contents: 151 sections, 434 entries. See sample pages (PDF, 231 KB)

Cooling System
Safety Precautions Maintenance and Repair
General
Description5 topics
  • Radiator
  • Radiator Cap
  • Thermostat
  • Water Pump
  • Fan and Fan Shroud
Cooling System Checks1 topic
  • Exhaust Leaks
Radiator Cleaning3 topics
  • Drain
  • Clean
  • Fill
Troubleshooting
Frame
Counterweights5 topics
  • Remove
    • Center Counterweight
    • Counterweight
    • Fender Counterweight
  • Install
Hood and Air Filter Repair
Hydraulic Tank Repair6 topics
  • Repairs, All Units
    • Small Leaks
    • Large Leaks
    • Steam Method
    • Chemical Solution Method
  • Other Methods of Preparation for Repair
Fuel Tank Repair1 topic
  • Repair
Radiator Repair
Engine and Transmission Repair
Operator Compartment Repair13 topics
  • General
  • Window Wipers
  • Window Washer Motors and Pumps
  • Heater Control Panel Assembly
  • Blower and Core Assemblies
    • Remove
    • Install
  • Window Replacement
    • Front and Rear Windows
    • Lower Door Windows
    • Upper Door (Sliding) Windows
    • Top Window
  • Operator Restraint System
Oil Cooler
Label Replacement
Painting Instructions
Table 1. Counterweights
Table 2. Cab Windows Material Specifications
Brake System
Description and Operation2 topics
  • Parking Brake
  • Brake Pedal Valves
Pilot Supply Valve Repair2 topics
  • Repairs
  • Checks and Adjustments
Accumulator Replacement
Show all 151 sections
Brake Pedal Components9 topics
  • Manifold
  • Shuttle Valve
    • Remove and Disassemble
    • Clean and Inspect
    • Assemble and Install
    • Remove and Disassemble
    • Clean and Inspect
    • Assemble
    • Install
Parking Brake Valve Repair
Parking Brake Caliper Repair
Brake System Air Removal1 topic
  • Service Brakes Air Removal
Table 1. Hydraulic System Check Ports
Mast
Safety Procedures When Working Near Mast
Operation1 topic
  • Control Valve, Carriage/Attachment
Tilt Cylinders Repair3 topics
  • Disassemble
  • Clean and Inspect
  • Assemble
Mast Repair
Lift Cylinders Repair1 topic
  • Description
Mast Operation Check
Lift and Tilt System Leaks Check2 topics
  • Lift System
  • Tilt System
Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
Lift Chain Adjustments
Mast Adjustments2 topics
  • Bearing Blocks
  • Wear Plates
Carriage Adjustment
Table 1. Mast Weights
Table 2. Allowable Mast Movement from Internal Leakage (Hydrauli
Diagrams
Capacities and Specifications
Lift Truck Weights
Container Attachment Weights
Engine Specifications
Capacities
Hydraulic System
Steering
Electrical System
Mast Speeds
Tire Sizes
Transmission Pressures
Torque Specifications7 topics
  • Container Attachment
  • Drive Line and Axle
  • Engine
  • Frame
  • Mast
  • Steering
  • Transmission
Table 1. Basic Truck as Counterweighted for Standard Pin Fork Op
Table 2. Basic Truck as Counterweighted for Quick Disconnect Hoo
Steering System
Steering Wheel and Column Assembly Repair3 topics
  • Steering Wheel and Horn
    • Remove
    • Install
Steering Control Unit Repair3 topics
  • Operation
    • Load Sensing Steering
  • Assemble and Install
Steering System Air Removal
Steering Relief Pressure Check6 topics
  • Main Control Valve
  • Remote Control Valve
  • Pilot Supply Valve
  • Auxiliary Control Valve
  • Selector Valves
  • Steering System
Main Control Valve Repair11 topics
  • Lifting
    • Lowering
    • Tilt Spool
    • Priority Valve
    • Relief Valves
    • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install
    • Relief Pressures Check
Remote Control Valve Repair9 topics
  • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install
    • Adjust
  • Description and Operation
    • Relief Valve, Check and Adjust
    • Pressure Reduction Valves, Check
Auxiliary Control Valve Repair6 topics
  • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install
    • Check and Adjust
Hydraulic Pump Repair
Specifications2 topics
  • Accumulator Charge Valve and Accumulator
  • Pressure Reduction Valves
ZF Three-Speed Powershift Transmission
Torque Converter Repair
Transmission Repair
Control Valve Repair1 topic
  • Remove and Disassemble
Inching Valve Repair
Transmission Control Lever Repair
Transmission Display Repair1 topic
  • Fault Codes
Torque Converter Stall Speed Check
Transmission Oil Pressure Check3 topics
  • Main Regulator Check
  • Clutch Pressure Check
  • Oil Pressure Check for Torque Converter (Torque Converter Regula
Inching Linkage Check and Adjust
Table 1. Clutch Pack Specifications
Table 2. Transmission Display Fault Codes
Table 3. Transmission Pressures/Check Ports
Differential
Differential Repair18 topics
  • Differential Carrier From Axle Housing, Remove
    • Differential and Ring Gear From Differential Carrier, Remove
    • Drive Pinion and Pinion Carrier From Differential Carrier, Remov
    • Differential and Ring Gear Assembly, Disassemble
    • Drive Pinion and Pinion Carrier, Disassemble
    • Pinion, Bearings, and Pinion Carrier, Assemble
    • Pinion Bearings, Adjust Preload
    • Triple-Lip Seal, Install
    • Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)
    • Differential and Ring Gear, Assemble
    • Differential Gears Rotating Torque, Check
    • Differential and Ring Gear Assembly, Install
    • Differential Bearings, Preload Adjust
    • Ring Gear, Runout Check
    • Ring Gear Backlash, Adjust
    • Gear Set, Tooth Contact Pattern Check
    • Thrust Screw, Install and Adjust
    • Differential Assembly Into Axle Housing, Install
Table 1. Ring Gear Backlash Adjustment Specifications
Table 2. Ring and Pinion Tooth Contact Adjustment
Table 3. General Specifications
Table 4. Rivet Installation Pressure
Table 5. Pinion Adjustment
Table 6. Pinion Preload Pressure
Table 7. Torque Specifications
Table 8. Torque Specifications for Metric Hardware
Table 9. Torque Specifications for Metric (Fine) Hardware
Tilt Cylinders
Tilt Cylinder Repair4 topics
  • Tilt Cylinders With O-Ring or Single-Lip Seals
    • Tilt Cylinders for XM and XMS Models
    • Tilt Cylinders for H700-800A and Early Model H700-920B
    • Tilt Cylinders Using Chevron Packing
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment2 topics
  • Piston Rod Nut
  • Retainer
Table 1. Movement Rates (Maximum) for Tilt Cylinders
Instrument Panel Indicators and Senders14 topics
  • Steering Column Gauges, Meters, and Indicators
  • LED Display Panel
    • Battery Discharge Indicators
    • Brush Wear Indicators
    • Motor Temperature Indicators
  • LX Series Display Panel
    • Hourmeter Functions
    • Battery Indicator Function
    • Status Code Function
  • ZX Series Display Panels
    • Display Panel
    • Basic Display Panels
    • Performance Display
    • Brush Wear Indicators
Adjustments - General
Replacement - General Information
Meter Replacement
Sender Replacement2 topics
  • Fuel Level Sender
  • Pressure and Temperature Sender
ITW Display Panel Replacement
Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl7 topics
  • Display Panel Assembly, Replace
  • Indicator LEDs
  • Battery Indicators
  • Digital Display (Performance Display Panel Only)
  • Status Code or Performance Level Switches and Indicator LEDs (Pe
  • Basic Display Panel, Replace Parts
  • Performance Display Panel, Replace Parts
Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace4 topics
  • Remove and Replace
  • Meter Specifications
  • Sender Specifications
  • Meter
Metric and Inch (SAE) Fasteners6 topics
  • Threaded Fasteners
  • Nomenclature, Threads
  • Strength Identification
  • Cotter (Split) Pins
  • Fastener Torque Tables
  • Conversion Table
Table 1. Bolts and Screws
Table 2. Studs and Nuts
Table 3. Torque Nuts
Table 4. Torque Nuts With Nylon Insert
Table 5. Torque Values for Metric Fasteners*
Table 6. Torque Values for Inch Fasteners*
Table 7. Conversion Table for Metric and English units
Table 8. Cotter Pin Dimensional Data
Empty Container Handling Attachment12 topics
  • Sideshift Circuit
  • Extend and Retract Circuit
  • Twist Lock Circuit and Control
    • Model 572 - Double Horizontally Mounted
    • Model 573 - Horizontally Mounted
    • Model 578 - Vertically Mounted
  • Lifting Hooks
    • Model 575
  • Indicator Lights and LEDs
  • Lift Interrupt and Override
  • Overlowering Interrupt and Override
  • Second Container Detection Sensor (Model 572 Only)
Carriage and Attachment Repair
Attachment Without Carriage Repair
Sideshift Cylinders Repair
Extension Cylinders Repair
Floating End Beams Repair1 topic
  • Hose Replacement In End Beams
Twist Locks Repair for Model 572 and 5732 topics
  • Model 573
    • Model 572
Hook Replacement for Model 5751 topic
  • Inspect
Twist Locks Repair for Model 578
Extension Beams Repair2 topics
  • LH and RH Extension Beam, Remove
  • Slave Beam, Remove
Bleed the System
Valve Assembly
Slide Pad Replacement
Adjustments9 topics
  • Twist Lock Angle Adjustment
    • Model 578 Only
  • LOCKED/NOT LOCKED Sensors Adjustment
    • Model 573
    • Model 578
  • Seated Sensor Adjustment
    • Model 578
  • Overlowering Protection Sensor Adjustment (Models 572, 573, and
  • Torque Chart
Maintenance5 topics
  • Additional Attachment Maintenance
  • Interface boxes with LED Indicators
    • Models 572, 573, 575, and 578: Interface Box with LED Indicators
    • Models 573 and 578: Two Additional Interface Boxes with LED Indi
    • Model 572
Table 1. Torque Chart
Table 2. Maintenance Schedule
Accumulator
Accumulator Maintenance3 topics
  • Precharge Check
  • Precharge Filling
  • Replace
Periodic Maintenance6 topics
  • Serial Number Data
  • How to Move Disabled Lift Truck
    • How to Tow Lift Truck
  • How to Put Lift Truck on Blocks
    • How to Raise Drive Tires
    • How to Raise Steering Tires
Maintenance Schedule1 topic
  • Empty Container Attachment Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily28 topics
  • How to Make Checks With Engine Stopped
    • Tires and Wheels
    • Forks
    • Forks, Mast, and Lift Chains, Inspect
    • Safety Labels
    • Operator Restraint System
    • Steering Column Latch
    • Fuel, Oil, or Coolant Leak Check
    • Drive Belt
    • Engine Oil
    • Water Separator
    • Cooling System
    • Hydraulic System Oil
    • Battery
    • Splash Fuses
    • Air Filter
  • How to Make Checks With Engine Running
    • Engine Fault Codes
    • Gauges, Lights, Horn, Fuses, and Relays
    • Engine Oil Pressure
    • Electrical System
    • Transmission Oil
    • Steering System
    • Service Brakes
    • Parking Brake
    • Control Levers and Pedals
    • Lift System Operation
    • Attachments
Maintenance Procedures Every 250 Hours or 2 Months12 topics
  • Lift Chains
    • Wear Check
    • Lubrication
    • Adjust
  • Drive Shaft
  • Steering Axle
  • Wheel Nuts
  • Differential
  • Planetary Drive Axle
  • Hydraulic Tank Breather
  • Heater Air Filter
  • Empty Container Attachment
Maintenance Procedures Every 500 Hours or 3 Months6 topics
  • Engine Oil and Filter
  • Fuel Filter/Water Separator
  • Coolant Filter
  • Engine Speeds
    • Idle Speed
    • High Idle Speed
Maintenance Procedures Every 1000 Hours or 6 Months3 topics
  • General Lubrication
  • Transmission Oil and Filter
  • Forks Wear and Damage Check
Maintenance Procedures Every 2000 Hours or Annually6 topics
  • Hydraulic System
    • Hydraulic Oil Filter Change
    • Hydraulic Oil Change
  • Differential and Planetary Drive Axles
  • Steer Wheel Bearings
  • Brakes
System Air Removal
Welding Repairs
Tire and Wheel Replacement11 topics
  • Pneumatic Tires and Wheels
    • Remove Wheels From Lift Truck
    • Remove Tire From Wheel
    • Install Tire on Wheel
    • Add Air Pressure to Tires
    • Wheels, Install
  • Solid Rubber Tires
    • Remove Wheels From Lift Truck
    • Remove Tire From Wheel
    • Install Tire on Wheel
    • Wheels, Install
Table 1. Maintenance Schedule
Table 2. Empty Container Attachment Maintenance Schedule Models
Table 3. Error Code Descriptions
Parking Brake9 topics
  • Release Brake Manually
    • Hydraulic Pressure Available
    • Hydraulic Pressure not Available
    • Linings
    • Disc
    • Caliper Parts
  • Bleed Brakes
  • Adjust
  • Test
Table 1. Disc Wear Limits
Table 2. Torque Requirements
Table 3. Wear Limits
Table 4. Lining to Disc Clearance

Inside this manual

Real pages from this service manual (622 pages). Open the sample pages (PDF, 231 KB)

Sample pages from the Hyster H360H, H400H, H450H (A214) Forklift Service Manual: Diagram, Specifications, Troubleshooting
  • Diagram, page 207: Schematics
  • Specifications, page 234: Engine Specifications
  • Troubleshooting, page 576: Maintenance Procedures Every 8 Hours or Daily

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 622 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).