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Hyster H70-120XM (K005) Forklift Service Manual

1,080 pages · Publication 1467766

$109.93
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Models
H70-120XM (K005)
Manual type
Service Manual
Pages
1,080
Publication
1467766
Condition
Brand new
Hyster H70-120XM (K005) Forklift Service Manual, publication 1467766

What's inside

From the manual's own table of contents: 339 sections, 700 entries. See sample pages (PDF, 298 KB)

GM Engines
Safety Precautions Maintenance and Repair
General
Description
Engine Removal and Installation
Cylinder Head Repair9 topics
  • Remove and Disassemble
  • Clean and Inspect
  • Valve Guides and Seats, Repairs
  • Valves, Repair
  • Valve Seats, Repair
  • Valve Springs
  • Rocker Arm Studs (Early Models)
  • Rocker Arm Studs (Late Models)
  • Assemble and Install
Cylinder Block Cleaning and Inspection
Piston Bore Preparation
Engine Mounts Installation
Lubrication System Repair3 topics
  • Oil Pump, Remove and Disassemble
  • Oil Pump, Assemble and Install
  • Oil Sump, Install
Timing Cover, Timing Sprockets, Camshaft, and Valve Lifters5 topics
  • Timing Cover
  • Timing Sprockets
  • Camshaft
  • Balance Shaft
  • Hydraulic Valve Lifters
Crankshaft Repair4 topics
  • Remove
  • Inspect and Repair
  • How to Check Clearance Between Main Bearings and Their Journals
  • Install
Piston and Connecting Rod Assemblies Repair8 topics
  • Connecting Rod Bearings, Replace
  • Piston and Connecting Rod Assemblies, Remove
  • Disassemble
  • Piston, Clean and Inspect
  • Cylinder Bores, Inspect and Repair
  • Piston Rings
  • Assemble
  • Piston and Connecting Rod Assemblies, Install
Flywheel and Flywheel Housing Repair2 topics
  • Flywheel, Repair
  • Flywheel, Install
Coolant Pump Repair
Thermostat Replacement
Fan Mount Repair (Early Models)
Fan Mount Assembly Repair (Late Models)
Drive Belt Installation
Valve Clearance Adjustment (Early Models)
Valve Clearance Adjustment (New Models)
Compression Check
Engine Specifications8 topics
  • Engine Data
  • Cylinder Head
  • Hydraulic Valve Lifter
  • Pistons
  • Crankshaft
  • Connecting Rods
  • Cooling System
  • Lubrication System
Torque Specifications
Show all 339 sections
Troubleshooting
Table 1. Piston Rings Arrangement on Piston
Alternator with Regulator
Alternator Repair2 topics
  • Alternator Type A
  • Alternator Type B
General Check and Adjustment
Low Output Check (Type A or Type B)
High Output Check (Type A or Type B)
Brushes Circuit Check2 topics
  • Delco Alternators
  • Motorola Alternators
Diodes Check
Diode Bridge Check1 topic
  • Delco and Leece-Neville Alternators
Rotor Field Winding Check
Stator Windings Check
Voltage Regulator Check
High Energy Ignition (HEI) System
Distributor Repair2 topics
  • Install, If Crankshaft WAS NOT Rotated when Distributor was Remo
  • Install, If Crankshaft WAS Rotated when Distributor was Removed
Ignition Coil Replacement2 topics
  • Some Four- and Six-Cylinder Models
  • V8, Some Four- and Six-Cylinder Models
Electronic Module Replacement
Sensing Coil Replacement
Spark Plugs Replacement
Visual Check
High Voltage Wires Check
Ignition Coil Check3 topics
  • Coil in Distributor Cap Design
  • Separate Coil Design
  • Sensing Coil, Check
Electronic Module Check
Ignition Timing Adjustment
GM V8-366 (6-liter) Ignition System Check
GM V6-LPG (4.3 liter) GM V6-LPG (4.3 liter) Ignition Timing and
Specifications
Metric and Inch (SAE) Fasteners6 topics
  • Threaded Fasteners
  • Nomenclature, Threads
  • Strength Identification
  • Cotter (Split) Pins
  • Fastener Torque Tables
  • Conversion Table
Table 1. Bolts and Screws
Table 2. Studs and Nuts
Table 3. Torque Nuts
Table 4. Torque Nuts With Nylon Insert
Table 5. Torque Values for Metric Fasteners*
Table 6. Torque Values for Inch Fasteners*
Table 7. Conversion Table for Metric and English units
Table 8. Cotter Pin Dimensional Data
Perkins Diesel Engines3 topics
  • General Safety Rules
  • Engine Serial Number Codes
  • Lift Engine
Cylinder Head Assembly Repair11 topics
  • Valve Cover
  • Rocker Arm Assembly
  • Valve Clearance Adjustments
  • Cylinder Head Assembly
  • Valves and Valve Springs
  • Valve Guides
  • Cylinder Head and Valve Seats
  • Rod Bearings
  • Piston and Connecting Rod Assembly
  • Piston and Connecting Rod
  • Piston Cooling Jets
Crankshaft Assembly Repair7 topics
  • General
  • Crankshaft Pulley
  • Rear Oil Seal
  • Main Bearings
  • Thrust Washers
  • Flywheel
  • Flywheel Housing
Timing Case and Timing Gears Repair10 topics
  • Timing Case Cover
  • Front Oil Seal
  • Crankshaft Pulley Wear Sleeve
  • Idler Gear and Hub
  • Air Compressor Drive, Bendix
  • Fuel Injection Pump Gear
  • Camshaft Gear
  • Crankshaft Gear
  • Timing Case
  • Camshaft and Tappets
Cylinder Block Assembly Repair4 topics
  • Description
  • Cylinder Block
  • Cylinder Bore (Four-Cylinder Engines)
  • Cylinder Liner (Six-Cylinder Engines)
Engine Timing
Turbocharger - Engine YH Repair6 topics
  • Oil Filter, Replace
  • Filter Head
  • Oil Sump
  • Oil Pump
  • Relief Valve
  • Idler Gear Shaft, Replace
Fuel System Repair5 topics
  • Fuel Injection Pump
  • Fuel System, Remove Air
  • Fuel Filter, Replace
  • Fuel Injectors
  • Fuel Pump
Cooling System Repair4 topics
  • Thermostat
  • Coolant Pump
  • Fan and Fan Drive
  • Oil Cooler (Six-Cylinder Engines)
Electrical Equipment Repair4 topics
  • Drive Belts
  • Alternator
  • Starter Motor
  • Cold Start Aid
Air Compressor - Engines YG and YH1 topic
  • Repair
Rotary Exhauster Replacement11 topics
  • Clean
  • Piston and Connecting Rods
  • Crankshaft Assembly
  • Timing Case and Drive Assembly
  • Engine Block Assembly
  • Turbocharger
  • Fuel System
  • Flywheel and Housing
  • Electrical Equipment
  • Piston and Connecting Rod Assemblies
  • Auxiliary Equipment
Special Torque Specifications
Special Tools
Table 1. Cylinder Head
Table 2. Valve Guides
Table 3. Inlet Valves
Table 4. Exhaust Valves
Table 5. Valve Springs
Table 6. Tappets
Table 7. Rocker Arm Shaft
Table 8. Rocker Arms and Bushings
Table 9. Pistons (Engine AR)
Table 10. Pistons (Engines YG and YH)
Table 11. Piston Rings (Engine AR)
Table 12. Piston Rings (Engines YG and YH)
Table 13. Piston Pins
Table 14. Connecting Rods
Table 15. Small End Bushings
Table 16. Connecting Rod Bearings (Engines AR and YG)
Table 17. Connecting Rod Bearings (Engine YH)
Table 18. Piston Cooling Jets
Table 19. Crankshaft
Table 20. Main Bearings
Table 21. Crankshaft Thrust Washers
Table 22. Crankshaft Heat Treatment
Table 23. Crankshaft Overhaul Specifications
Table 24. Maximum Variation (Run-out)
Table 25. Camshaft
Table 26. Camshaft Thrust Washer
Table 27. Camshaft Gear
Table 28. Gear for Fuel Injection Pump
Table 29. Crankshaft Gear
Table 30. Idler Gear and Hub
Table 31. Cylinder Block (Engine AR)
Table 32. Cylinder Bore Specifications
Table 33. Cylinder Block (Engines YG and YH)
Table 34. Cylinder Liners (Engines YG and YH)
Table 35. Cylinder Liner Specifications (Partially Finished)
Table 36. Oil Pump (Engine AR)
Table 37. Oil Pump (Engines YG and YH)
Table 38. Idler Gear for Oil Pump
Table 39. Relief Valve
Table 40. Oil Filter
Table 41. Lucas Fuel Injection Pump
Table 42. Fuel Pump (Engine AR)
Table 43. Fuel Pump (Engines YG and YH)
Table 44. Fuel Filter
Table 45. Fuel Injector Codes
Table 46. Coolant Pump
Table 47. Thermostat
Table 48. Fan Drive Housing
Table 49. Limits for Flywheel Run Out and Alignment (Total Indic
Table 50. Alternator
Table 51. Starter Motor
Table 52. Cold Start Aid
Table 53. List of Possible Causes
Masts
Description and Operation4 topics
  • Carriages
  • Two-Stage Mast With Limited Free-Lift
  • Two-Stage Mast With Full Free-Lift
  • Three-Stage Mast With Full Free-Lift
Safety Procedures When Working Near Mast
Fork Replacement
Carriage Repair
Sideshift Carriage Repair
Two-Stage Mast With Limited Free-Lift Repair
Two-Stage Mast With Full Free-Lift Repair
Three-Stage Mast With Full Free-Lift Repair
Mast Operation Check
Lift and Tilt System Leak Check2 topics
  • Lift System
  • Tilt System
Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
Lift Chain Adjustments
Mast Adjustments
Carriage Adjustment
Table 1. Tilt Cylinder Leak Check Specifications, S3.50-5.50XM (
Table 2. Hook type Carriage Chain Adjustment
Table 3. Pin-Type Carriage Chain Adjustment
Lift Cylinders1 topic
  • Lowering Control Valve (Velocity Fuse)
Lift Cylinder Repair
Lift System Leak Check
Carbureted Engine Management System (CEMS)
Ignition Control System3 topics
  • Setting Timing Reference
  • Idle Speed Control System
  • Curb Idle Setting Procedure
Governor Control System
Closed-Loop Fuel System5 topics
  • Closed-Loop Fuel Control
  • Entering Closed-Loop Control
  • Normal Closed-Loop Operation
  • Closed-Loop Diagnostics
  • O.E. Tune Valve Action at Engine Shutdown
Diagnostic System2 topics
  • Closed-Loop Diagnostic Troubleshooting
  • Diagnostic Troubleshooting
Table 1. Diagnostic Codes
Table 2. Diagnostic Troubleshooting
Starter4 topics
  • Yoke Assembly
  • Armature Assembly
  • Clutch Assembly
  • Magnetic Switch Assembly
Operation
Starter Repair
General Checks and Adjustments
Armature Tests3 topics
  • Armature Short Circuit Test
  • Armature Winding Ground Test
  • Commutator Run-Out Test
Yoke Test
Brush and Brush Holder Check2 topics
  • Brush Holder Insulation Test
  • Clutch Test
Magnetic Switch Test3 topics
  • Pull-In Test
  • Hold-In Test
  • Return Test
Performance Tests1 topic
  • No-Load Test
Tilt Cylinders
Tilt Cylinder Repair1 topic
  • Inspect
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
Main Control Valve2 topics
  • Lift Section
  • Tilt and Auxiliary Sections
Main Control Valve Repair
Pressure Relief Valve Check and Adjustment3 topics
  • Main Relief Valve (Lift)
  • Steering Relief Valve
  • Secondary Relief Valve (Tilt and Auxiliary)
Hydraulic System8 topics
  • Main Control Valve
  • Steering Control Unit
  • Hydraulic System Capacity
  • Hydraulic Tank Capacity
  • Hydraulic Pump Flow to Valve
  • Steering Priority Flow
  • Lift, Lower and Tilt Circuit
  • Steering Circuit
Hydraulic Gear Pump
Hydraulic Gear Pump Repair
Pump Output Check2 topics
  • Method No. 1
  • Method No. 2
Hydraulic System Air Check
Brake System3 topics
  • Brake Booster and Master Cylinder
  • Service Brake Assembly
  • Parking Brake
Brake Shoe Assemblies Repair
Brake Booster and Master Cylinder Repair
Parking Brake Repair
Brake System Air Removal
Brake Pedal Adjustment
Parking Brake Adjustment
Parking Brake Not Applied Switch Test
Parking Brake Switch Test (MONOTROL® Pedal Only)
Brake Shoes Adjustment
Steering Axle
Steering Axle Assembly Repair
Wheels and Hub Repair
Spindles and Bearings Repair
Tie Rods Repair
Steering Cylinder Repair
Steering Control Unit
Steering Wheel and Column Assembly Repair
System Air Removal
Drive Axle
Drive Axle Repair
Two-Speed Powershift Transmission
Transmission Repair
Clutch Packs Repair
Differential Repair2 topics
  • Original Parts, Assemble and Install
  • New Parts, Assemble and Install
Control Valve Repair
MONOTROL® Pedal Repair
Direction Control Lever
Stall Test
Inching/Brake Pedal Adjustment
MONOTROL® Pedal Neutral Start Switch Adjustment
MONOTROL® Pedal Neutral Start Switch Test2 topics
  • Test 1
  • Test 2
Electronic Control Unit Check
Oil Pressure Check6 topics
  • Transmission Pump Relief Valve, Test Port 1, Check
  • Reverse Clutch Pressure, Test Port 2, Check
  • Forward Clutch Pressure, Test Ports 3 and 4, Check
  • Torque Converter Regulator, Test Port 5, Check
  • Lubrication Circuit Oil Pressure, Test Port 6, Check
  • Modulator Pressure, Test Port 7, Check
Troubleshooting - Pressure Tests
Table 1. Pinion Variation Numbers Examples
Table 2. Stall Speeds (New Engines)
Table 3. Electronic Control Unit Connector
Table 4. Transmission Pressure Port Check
Mechanical Description8 topics
  • Torque Converter
  • Transmission Pump
  • Shaft Assemblies
  • Input Shaft
  • Forward Clutch Shafts
  • Clutch Assemblies
  • Output Gear and Pinion
  • Electronic Control Unit
Hydraulic Operation1 topic
  • Seal Rings
Control Valve5 topics
  • Clutch Pressure Regulator
  • Inching Spool Assembly
  • Direction Spool
  • Modulator Circuit
  • Torque Converter Regulator
MONOTROL® Pedal1 topic
  • MONOTROL Pedal Start Circuit
Oil Flow Diagrams5 topics
  • Neutral
  • Modulator Operation
  • Forward-Low
  • Forward-Low-Inching
  • Reverse
LPG Fuel System9 topics
  • Fuel Tank
  • Fuel Filter and Fuel Valve Unit
  • LPG Convertor Vaporizer (IMPCO)
  • LPG Controller (Dana EPIC/Teleflex-GFI)
  • Carburetor
  • Governor
  • Two-Way Valves, Open-Loop System
  • O.E. Tune Valve, Closed-Loop Fuel System
  • Oxygen Sensor, Closed-Loop Fuel System
LPG Tank Repair
Hydrostatic Relief Valve Repair1 topic
  • Remove and Install
Filter Unit Repair2 topics
  • Fuel Filter Element, Replace
  • Diaphragm and Fuel Valve, Replace
Hoses Replacement
LPG Convertor Vaporizer (IMPCO) Repair
LPG Controller (Dana EPIC/Teleflex-GFI) Repairs1 topic
  • LPG Controller Assembly
Carburetor Repair
Governor Assembly Repair
Governor Motor Repair
Filter Unit Check
Vaporizer Check2 topics
  • Pressure Reducer Valve
  • Vapor Valve
Carburetor Adjustment2 topics
  • Idle Mixture
  • Idle Speed
Throttle Linkage Adjustment
LPG Controller Adjustments (Dana EPIC/Teleflex-GFI)5 topics
  • Filter and Lock-Off Sections Leak Check
  • Lock-Off Section Functional Check
  • Controller Pressure Test
  • Adjustment of Secondary Lever
  • Final Adjustment Check
Cooling System5 topics
  • Radiator
  • Radiator Cap
  • Water Pump
  • Fan and Fan Shroud
  • Drive Shaft
Cooling System Checks1 topic
  • Exhaust Leaks into Cooling System
Radiator Repair1 topic
  • Checks
Water Pump Repair
Thermostat Repair
Fan Assembly Repair
Fan Belt Repair
Drive Shaft Repair
Dual Fuel System
LPG Solenoid Valve Repair
Fuel Selector Switch Repair
Adjustments
Single-Speed Powershift Transmission4 topics
  • Forward Clutch Shaft
  • Creep Speed Switch (Optional)
  • Forward
  • Forward-Inching
Clutch Assemblies Repair
Direction Control Lever Repair
Neutral Start Switch Adjustment, MONOTROL® Pedal
Neutral Start Switch Test, MONOTROL® Pedal
Oil Pressures Check6 topics
  • Check Relief Valve for Transmission Pump, TEST PORT 1
  • Check Reverse Clutch Pressure, TEST PORT 2
  • Check Forward Clutch Pressure, TEST PORT 3
  • Check Torque Converter Regulator, TEST PORT 4
  • Check Lubrication Circuit Oil Pressure, TEST PORT 5
  • Check Modulator Pressure, TEST PORT 6
Table 2. Stall Speeds
Table 3. Check Ports for Transmission Pressure
Electronic Engine Control6 topics
  • ECM (Electronic Control Module)
  • Electronic Engine Control
  • Fuel Control
  • Injection Throttle Body
  • Governor Throttle Body Assembly
  • ECM Sensors and Controllers
Light Bulb Check
System Check
Troubleshooting With Fault Monitor System in ECM10 topics
  • How to Clear a Code
  • Fault In the ECM
  • Idle Air Control (IAC)
  • Fuel Pump Circuit
  • Coolant Temperature Sensor (CTS)
  • Manifold Absolute Pressure Sensor (MAP)
  • Throttle Position Sensor (TPS)
  • Throttle Position Sensor Output Check
  • Electronic Spark Timing (EST)
  • Distributor Reference Signal
A-1 - No Service Engine Soon Light3 topics
  • Circuit Description
  • Test Description
  • Other Troubleshooting Checks
A-2 - No Diagnostic Data or Code 12
A-3 - Starter Cranks Engine, But Does Not Run
A-4 - Fuel Injector Circuit
A-5 - Fuel Pump Relay Circuit
A-6 - Fuel System Pressure Test
A-7 - MAP Output Check
A-8 - Ignition System Troubleshooting
A-9 - Idle Air Control (IAC) System
Fault Code 14 - Coolant Temperature Sensor Circuit (Indicates Lo
Fault Code 15 - Coolant Temperature Sensor Circuit (Indicates Hi
Fault Code 21 - Throttle Position Sensor Circuit (Signal Voltage
Fault Code 22 - Throttle Position Sensor Circuit (Signal Voltage
Fault Code 31 - Engine Governor Circuit1 topic
  • Other Troubleshooting Checks
Fault Code 33 - MAP Sensor Circuit, Signal Voltage High (Low Vac
Fault Code 34 - MAP Sensor Circuit, Signal Voltage Low (High Vac
Fault Code 41 - Electronic Spark Timing (EST), Open Circuit
Fault Code 42 - EST, Grounded IC Circuit, Open or Grounded Bypas
Fault Code 51 - ECM Failure
Troubleshooting, Poor Operation
Fuel System Components Repair2 topics
  • Injection Throttle Body (ITB) Assembly
  • Governor Throttle Body (GTB) Assembly
Electrical Components Repair12 topics
  • Ignition Coil Test
  • Ignition Module Test
  • Distributor
  • Ignition Timing
  • Ignition Coil
  • Coolant Temperature Sensor (CTS) Replacement
  • Manifold Absolute Pressure (MAP) Sensor Replacement
  • Oil Pressure Sender Replacement
  • Low Coolant Sender Replacement
  • Wire Harness
  • Connectors and Terminals
  • Electronic Control Module (ECM)
Table 1. ECM Diagnostic Codes
Table 2. ECM Connector J1 Identification
Table 3. ECM Connector J2 Identification
Periodic Maintenance3 topics
  • Serial Number Data
  • How to Move Disabled Lift Truck
  • How to Put Lift Truck on Blocks
Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily2 topics
  • How to Make Checks With Engine Stopped
  • How to Make Checks With Engine Running
Maintenance Procedures Every 250 Hours or 6 Weeks2 topics
  • Engine Oil and Filter, GM V-6 EPA Compliant Engine (Americas Onl
  • Air Filter, GM V-6 EPA Compliant Engine
Maintenance Procedures Every 500 Hours or 2 Months16 topics
  • Lift Chains Lubrication
  • Air Filter
  • Hydraulic Pump Drive Shaft
  • Engine Oil and Filter, Diesel and GM V-6 (European Only)
  • Perkins Diesel Engine
  • GM 4.3L Engine
  • Hydraulic Tank Breather, Clean and Check
  • Hydrostatic Transmission Filter
  • Brake Fluid
  • Lift Chains Wear Check
  • Forks, Wear and Damage Check
  • Mast, Lubrication
  • Control Levers and Pedals, Lubrication
  • Steering Axle, Lubrication
  • Fuel System, Checks and Adjustments
  • Cooling System, Clean Debris from Radiator Core
Maintenance Procedures Every 1000 Hours or 6 Months10 topics
  • PCV Valve, GM V-6
  • Crankcase Breather, GM-V6
  • Spark Plug Replacement
  • Valve Clearance, Check and Adjust
  • Water Separator, Diesel Engine
  • Fuel Filter, Replace (Diesel Engine)
  • Fuel System Air Removal, Perkins (1004.42 Diesel Engine)
  • Cooling System, GM V-6 EPA Compliant Engine
  • LPG Fuel Filter GM V-6 EPA Compliant Engine, Replace
  • Inspect Engine Electrical System, Connectors, and FCVS Connectio
Maintenance Procedures Every 2000 Hours or Yearly16 topics
  • Differential Thrust Screw
  • Hydraulic System
  • Powershift Transmission Oil and Filter, Replace
  • Hydrostatic Transmission Oil and Filter, Replace
  • Wheel Bearings
  • Service Brakes
  • LPG Filter, Replace (Pre-2004)
  • Gasoline Fuel Filter, Replace
  • Operator Restraint System
  • Oxygen Sensor (Pre 2004)
  • Oxygen Sensor GM V-6 EPA Compliant Engine
  • Air Filter Element, GM V-6 EPA Compliant Engine
  • Inspect Low Pressure Regulator (LPR) for Oil Buildup and Leaks
  • Check Throttle Shaft for Sticking
  • Inspect Exhaust Manifold and Piping for Leaks
  • Test LPG/GAS Regulator Pressure
Fuel Injectors Repair2 topics
  • Lift Cylinders, Leak Check
  • Tilt Cylinders, Leak Check
Welding Repairs
Overhead Guard Changes
Wheel and Tire Replacement5 topics
  • Remove Wheels From Lift Truck
  • Remove Wheel From Tire
  • Install Wheel in Tire
  • Add Air to Tires
  • Wheels, Install
Dual Drive Wheels Installation
Solid Rubber Tire Repair3 topics
  • Wheel, Tire Remove
  • Wheel, Tire Install
  • SIT Tire, Change for H3.50-5.50XM (European Trucks Only)
Adhesives and Sealants
Hydraulic Oil, Lubricant, and Coolant Specifications
Table 1. Maintenance Schedule
Table 2. Hook-Type Carriage Chain Adjustment
Capacities and Specifications
Lift Truck Weights
Electrical System
Stall Speeds
Capacities
Tire Pressure
Transmission Oil Pressures
Mast Speeds12 topics
  • Brake System
  • Differential
  • Drive Axle
  • Engine, GM V-6 4.3 liter
  • Engine, Perkins 1004-42
  • Frame
  • Lift Cylinders
  • Masts
  • Powershift Transmission
  • Steering System
  • Tilt Cylinders
  • Hydrostatic Components
Table 1. Single-Speed
Table 2. Two-Speed
Table 3. Hydrostatic Transmission
Diagrams
Frame
Counterweight Repair
Hood Repair
Overhead Guard Repair
Operator Restraint System Repair
Exhaust System Repair4 topics
  • Muffler
  • LPG/Gas Engine Exhaust Pipe - Lift Trucks Without Low Emissions
  • EPA Compliant LPG/Gas Engine Exhaust System
  • Diesel Engine Exhaust Pipe
Engine Repair
Fuel and Hydraulic Tanks Repair3 topics
  • Small Leaks, Repair
  • Large Leaks, Repair
  • Other Preparation Methods for Repair
Safety Labels
Table 1. Weight of Counterweights
Instrument Panel Indicators and Senders2 topics
  • Instruments and Senders
  • Password Function
Component Replacement - General Information
Sender Replacement2 topics
  • Fuel Level Sender
  • Pressure and Temperature Sender
Display Panel Replacement
Table 1. Instrument Panel Description
Table 2. Sender Description
Table 3. Meter and Sender Specifications
Operators Cab
Cab Repair
Switch Panel
Window Wipers Replacement2 topics
  • Front Wiper Assembly
  • Rear Wiper Assembly
Door Handle Assembly
Fuse Panel
Heater Assembly
Window Replacement
Options2 topics
  • Rear Strobe Lights
  • Heavy-Duty Air Cleaner

Inside this manual

Real pages from this service manual (1,080 pages). Open the sample pages (PDF, 297 KB)

Sample pages from the Hyster H70-120XM (K005) Forklift Service Manual: Troubleshooting, Diagram, Specifications
  • Troubleshooting, page 750: Troubleshooting With Fault Monitor System in ECM
  • Diagram, page 942: Diagrams, Schematics, or Arrangements
  • Specifications, page 1,006: Specifications

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This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

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Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,080 pages

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