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Hyster HR45-EC, HR48-EC Reach Stacker Service Manual

182 pages · Publication 1472541

$69.67
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Models
HR45-EC, HR48-EC
Manual type
Service Manual
Pages
182
Publication
1472541
Condition
Brand new
Hyster HR45-EC, HR48-EC Reach Stacker Service Manual, publication 1472541

What's inside

From the manual's own table of contents: 69 sections, 222 entries. See sample pages (PDF, 231 KB)

Cooling System
Safety Precautions Maintenance and Repair
General
Description5 topics
  • Radiator
  • Radiator Cap
  • Thermostat
  • Water Pump
  • Fan and Fan Shroud
Cooling System Checks1 topic
  • Exhaust Leaks
Radiator Cleaning3 topics
  • Drain
  • Clean
  • Fill
Troubleshooting
Differential
Differential Repair23 topics
  • Remove
    • Differential Carrier From Axle Housing, Remove
    • Differential and Ring Gear From Differential Carrier, Remove
    • Drive Pinion and Pinion Carrier From Differential Carrier, Remov
  • Disassemble
    • Differential and Ring Gear Assembly, Disassemble
    • Drive Pinion and Pinion Carrier, Disassemble
  • Clean and Inspect
  • Assemble
    • Pinion, Bearings, and Pinion Carrier, Assemble
    • Pinion Bearings, Adjust Preload
    • Triple-Lip Seal, Install
    • Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)
    • Differential and Ring Gear, Assemble
    • Differential Gears Rotating Torque, Check
    • Differential and Ring Gear Assembly, Install
    • Differential Bearings, Preload Adjust
    • Ring Gear, Runout Check
    • Ring Gear Backlash, Adjust
    • Gear Set, Tooth Contact Pattern Check
    • Thrust Screw, Install and Adjust
  • Install
    • Differential Assembly Into Axle Housing, Install
Specifications
Table 1. Ring Gear Backlash Adjustment Specifications
Table 2. Ring and Pinion Tooth Contact Adjustment
Table 3. General Specifications
Table 4. Rivet Installation Pressure
Table 5. Pinion Adjustment
Table 6. Pinion Preload Pressure
Table 7. Torque Specifications
Table 8. Torque Specifications for Metric Hardware
Table 9. Torque Specifications for Metric (Fine) Hardware
Metric and Inch (SAE) Fasteners6 topics
  • Threaded Fasteners
  • Nomenclature, Threads
  • Strength Identification
  • Cotter (Split) Pins
  • Fastener Torque Tables
  • Conversion Table
Table 1. Bolts and Screws
Table 2. Studs and Nuts
Table 3. Torque Nuts
Table 4. Torque Nuts With Nylon Insert
Show all 69 sections
Table 5. Torque Values for Metric Fasteners*
Table 6. Torque Values for Inch Fasteners*
Table 7. Conversion Table for Metric and English units
Table 8. Cotter Pin Dimensional Data
Periodic Maintenance5 topics
  • How to Move Disabled YardMaster
    • How to Tow YardMaster
  • How to Put YardMaster on Blocks
    • How to Raise Drive Tires
    • How to Raise Steering Tires
Maintenance Schedule1 topic
  • Spreader Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily27 topics
  • How to Make Checks With Engine Stopped
    • Tires and Wheels
    • Safety Labels
    • Boom and Spreader
    • Drive Belts
    • Fuel, Oil, or Coolant Leak Check
    • Drain Water From Fuel Filter
    • Engine Compartment
    • Radiators
    • Brake System Oil
    • Hydraulic System
    • Battery
    • Engine Oil
    • Cooling System
  • How to Make Checks With Engine Running
    • Gauges, Indicator Lights, Horn, Circuit Breakers, and Relays
    • Transmission Oil
    • Air Filter
    • Service Brakes
    • Parking Brake
    • Boom and Spreader Operation
    • Steering System
    • Control Levers and Pedals
    • Electrical System
    • Engine Oil
    • Cooling System
    • Hydraulic System
Maintenance Procedures Every 50 Hours or Weekly1 topic
  • Boom
Maintenance Procedures Every 100 Hours3 topics
  • Rotator Brake
  • Rotator Motor
  • Rotator Assembly
Maintenance Procedures Every 250 Hours or 6 Weeks5 topics
  • Engine Oil and Filter
  • Battery
  • Wheel Nuts
  • Steering Axle Tie Rods, King Pins, and Pivot Shaft
  • Drive Shaft Joints
Maintenance Procedures Every 500 Hours or 3 Months19 topics
  • Air Filter
  • Hydraulic Oil Filters
  • Fuel Filter/Water Separator
  • Hydraulic Tank Breather
  • Brake Tank Breather
  • Drive Axle and Differential Oil
  • Front Boom Stops
  • Twist Locks
  • Sideshift Cylinder
  • Telescoping Cylinder
  • Boom Wear Pad Play and Condition
    • Front Side Pads
    • Front Upper Pads
    • Front Lower Pads
    • Rear Upper and Lower Pads
    • Centering Rear End of Inner Boom Section
  • Sideshift Wear Pads
  • Attachment Wear Pads
  • Stop Cylinders (Optional)
Maintenance Procedures Every 1000 Hours or 6 Months12 topics
  • Drive Belts
  • Fuel Pre-Filter Sight Glass
  • Brake Accumulator
  • General Lubrication
  • Brake System Oil and Filter
  • Transmission Oil and Filter
    • Remove
    • Install
  • Differential and Wheel End Housings Oil
  • Disc Brake
    • Inspect
  • Wear Pads (Extension Cylinders)
Maintenance Procedures Every 2000 Hours or Yearly10 topics
  • Engine Valve Adjustment
  • Counterweight Fasteners
  • Steering Wheel Hub Bearings
  • Door, Window seals, and Door Lock
  • Axle Brakes Hoses
  • Rotator Gear Fasteners
  • Rotator Brake Oil
  • Rotator Transmission Oil
  • Wheel Rims
  • Attachment Function and Condition
Maintenance Procedures Every 4000 Hours or 2 Years6 topics
  • Engine Vibration Damper
  • Engine Coolant
  • Air Conditioner Filter
  • Hydraulic system
  • Hydraulic Oil
    • Change
Maintenance Procedures Every 5000 Hours
Wheel and Tire Replacement6 topics
  • Wheels, Remove
  • Remove Tire From Wheel
  • Install Tire on Wheel
  • Install Wheel in Tire
  • Add Air to Tires
  • Wheels, Install
General Maintenance11 topics
  • Spreader
    • Twist Locks
  • How to Store YardMaster
    • Short-Term Storage
    • Long-Term Storage
  • How to Move YardMaster on Transport
    • Loading
    • Unloading
  • Preparation for Use
    • Preparation After Transport
    • Preparation After Storage
Table 1. Daily Inspections - Condition Check
Table 2. Daily Inspections - Fluid Level Check
Table 3. Daily Inspections - Checks With Engine Running
Table 4. First Inspection After First 100 Hours of Operation
Table 5. Periodic Maintenance Schedule - Inspection and Adjustme
Table 6. Periodic Maintenance Schedule - Lubrication
Table 7. Periodic Maintenance Schedule - Change
Table 8. Spreader Maintenance Schedule - Inspection and Adjustme
Table 9. Spreader Maintenance Schedule - Lubrication
Table 10. Spreader Maintenance Schedule - Change
Table 11. Engine Oil Specifications
Planetary Drive Axle
Drive Axle Repair
Planetary Axle and Service Brake Repair
Axle Hardware Torque
Table 1. Metric Standard Threads
Table 2. Metric Fine Pitch Threads
Extendable Container Attachment
Operation3 topics
  • Extend and Retract Circuit
  • Twist Lock Circuit
  • Rotator Circuit
Container Attachment Repair1 topic
  • Inspect
Dampening Cylinders Repair
Extension Cylinders Repair
Sideshift Cylinder Repair
Twist Locks Repair
Twist Lock Cylinders Repair
Adjustments5 topics
  • Twist Lock Angle Adjustment
  • Engaged/Released Proximity Switches Adjustment
  • Push Rod Signal Adjustment
  • Rotator Block Adjustment
  • Additional Attachment Maintenance
Torque Specifications
Diagrams

Inside this manual

Real pages from this service manual (182 pages). Open the sample pages (PDF, 231 KB)

Sample pages from the Hyster HR45-EC, HR48-EC Reach Stacker Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 70: General
  • Troubleshooting, page 158: Troubleshooting
  • Diagram, page 176: Schematics

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 182 pages

Quantity one is the manual described above.

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