MidWestTechService, Parts and Operator's Manuals, in stock and ready to ship!
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3+

Hyster N40-50EA, N40-45ER, N30FR Reach Truck Forklift Service Manual

856 pages · Publication 897215

$89.85
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Models
N40-50EA, N40-45ER, N30FR
Manual type
Service Manual
Pages
856
Publication
897215
Condition
Brand new
Hyster N40-50EA, N40-45ER, N30FR Reach Truck Forklift Service Manual, publication 897215

What's inside

From the manual's own table of contents: 83 sections, 235 entries. See sample pages (PDF, 130 KB)

Master Drive Unit
Safety Precautions Maintenance and Repair
Description
HFK300 and 400 Master Drive Unit13 topics
  • General
  • Remove
    • Mount Type A
    • Mount Type B (R30DH Only)
  • Disassemble
  • Assemble
    • General
    • Spiral Bevel Pinion, Install
    • Spiral Bevel Gear, Install
  • Install
    • Mount Type A
    • Mount Type B (R30DH Only)
  • Troubleshooting
Backlash Adjustment and Tooth Contact Pattern
Bearing Clearance Adjustment
GK Master Drive Unit5 topics
  • Description
  • Maintenance and Repair
    • Mounting Electric Motor
    • Pivoted Connection - Geared Steering
    • Check the Backlash
Table 1. Tooth Contact Pattern
Vista® Mast
General
Mast Weldments
Carriages
Two-Stage Mast1 topic
  • Operation
Three-Stage Mast
Lift Cylinders1 topic
  • Lowering Control Valve
Main Cylinder Repair
Free-Lift Cylinder Repair
Troubleshooting
Mast
Safety Procedures When Working Near Mast
Load Backrest Extension, Carriage, Load Rollers, Side Rollers, a6 topics
  • Load Backrest Extension, Remove and Install
  • Carriage Assembly, Remove and Install
  • Carriage Load Rollers, Remove and Install
  • Side Rollers, Disassemble and Assemble
  • Fork, Replace
    • Forks - Hook Type
Two-Stage Mast Assembly14 topics
  • Clean and Inspect
  • Lift Cylinders, Remove and Install Dual-Lift Cylinders
  • Lift Cylinder, Remove and Install Single-Lift Cylinders
    • Remove
    • Install
  • Inner Mast Assembly, Remove and Install
  • Hoses, Replace
  • Hose and Cable Sheaves, Replace
  • Two-Stage Lift Chains
    • Remove and Install
    • Clean and Inspect
  • Two-Stage Chain Sheave, Remove and Install
  • Load Rollers and Wear Plugs, Remove and Install
  • Two-Stage Mast Assembly, Install
Three-Stage Mast Assembly16 topics
  • Three-Stage Mast Assembly, Remove
    • N30XHM Only
  • Free-Lift Cylinder, Remove and Install
  • Main Cylinders (Standard), Remove and Install
  • Main Cylinders (N30XMH), Remove and Install
  • Inner and Intermediate Mast Assemblies, Remove and Install
    • Free-Lift Hose Sheave
    • Carriage Sheaves
  • Three-Stage Lift Chains, Remove and Install
    • General
    • Free-Lift Chains
    • Main-Lift Chains
  • Three-Stage Chain Sheaves, Disassemble and Assemble
    • Free-Lift Chain Sheaves
    • Main-Lift Chain Sheaves
  • Three-Stage Mast Assemble, Install
Mast Operation Check
Show all 83 sections
Hydraulic System Leaks Check
Lift Chains Check1 topic
  • Lubrication
Mast Adjustments6 topics
  • Adjust Wear Plugs - Mast
  • Adjust Free-Lift Chain (Three-Stage Only)
  • Adjust Main-Lift Chains
    • Two-Stage
    • Three-Stage
  • Adjust Wear Strips
Carriage Adjustments3 topics
  • Adjust Wear Plug - Carriage
  • Adjust Side Rollers - Carriage
  • Adjust Thrust Rollers - Carriage
Industrial Battery
Lead-Acid Batteries
Specific Gravity
Chemical Reaction in a Cell
Electrical Terms
Battery Selection
Battery Voltage
Battery as a Counterweight
Battery Ratings1 topic
  • Kilowatt-Hours
Battery Maintenance16 topics
  • Safety Procedures
  • Maintenance Records
  • New Battery
  • Cleaning Battery
  • Adding Water to Battery
  • Hydrometer
  • Battery Temperature
  • Charging Battery
    • Types of Battery Charges
    • Methods of Charging
    • Troubleshooting Charger
    • Knowing When Battery Is Fully Charged
  • Where to Charge Batteries
    • Equipment Needed
  • Battery Connectors
  • Battery Care
Table 1. Battery Capacity Terms
Steering Control Unit
Operation
Steering Wheel and Column Assembly Repair
Steering Column Assembly Repair7 topics
  • Type A Steering Column Assembly
    • Remove and Disassemble
    • Assemble and Install
  • Type B Steering Column Assembly
    • Remove and Disassemble
    • Assemble and Install
    • Steering Control Unit
System Air Removal
Hydraulic Gear Pumps2 topics
  • Flow Control Valve
  • Relief Valve
Hydraulic Gear Pump Repair2 topics
  • Clean
  • Inspect
Pump Output Check2 topics
  • Method No. 1
  • Method No. 2
Hydraulic System Air Check
Battery Indicators8 topics
  • Indicators With Meter Movements
  • Battery Indicators With LCD or LED Displays
    • Liquid Crystal Displays
    • SEM Display Panels Description
    • Light Emitting Diode Displays
    • Description LX Series
    • ZX Series Display Panels Description
    • SEVCON POWERGAUGE—42 Battery Display Panel Description
Battery Indicators Without Lift Interrupt Adjustment (Early Mode
Battery Indicators With Lift Interrupt Adjustment (Early Models)2 topics
  • Reset Potentiometer
  • Specific Gravity Alarm
Battery Indicators Without Lift Interrupt Check (Later Models)
Battery Indicators With Lift Interrupt Adjustment (Later Models)1 topic
  • Discharge Potentiometer
LED Display With Lift Interrupt
Curtis 933-1 Meter Check and Adjustment8 topics
  • Check
    • Reset Check
    • Discharge Check
    • Lockout Check
    • LEDs Do Not Illuminate
    • Hourmeter Check
    • Hourglass Icon
  • Adjust
SEVCON POWERGAUGE—42 Adjustment
Curtis Dash Display Assembly14 topics
  • Description/Features
  • Testing
    • Inoperative Dash Display Assembly
    • Inoperative Drive Mode Selection
    • Troubleshooting With a Programmer Handset
    • Troubleshooting Without a Programmer Handset
    • No Warnings or Faults Displayed
    • MIB/Dash Display Communication
    • Lift Interrupt
    • Lost MIB Signal Displayed
    • Lift Pump Hourmeter Input
    • Forward/Reverse Hourmeter Inputs
  • Adjust (Setup, Early Models)
  • Adjust (Setup, Later Model)
Battery Indicators Replacement
Battery Indicator Controller Replacement
Display Panel Components Replacement
SEM Display Panel Replacement1 topic
  • Remove and Replace
Table 1. Battery Indicator (Later Models)
Table 2. SEVCON Discharge Curve Selector Positions
Table 3. Dash Display Drive Mode Inputs
Table 4. Dash Display Drive Mode Test Voltages
Table 5. Dash Display Status/Warning/Fault Test Voltages
Table 6. Testing Dash Display Status/Warning/Fault Inputs
Table 7. Battery Indicator Reset Adjustment3 topics
  • Cylinders (General)
    • Retainer, Install
  • Cylinders (Two-Speed)
Lift Cylinder Repair10 topics
  • Lift Cylinder Removal Without Removing Mast
    • Standard Masts With Main Lift Cylinder Fastened to Crossmember o
    • Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
    • Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift
  • Lift Cylinder Installation in Mast
    • Standard Masts With Main Lift Cylinder Fastened to Crossmember o
    • Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
  • Chevron-Style Packing
    • Chevron-Style Packing Installation on Piston
    • Chevron-Style Packing Installation in Packing Gland
Lift Cylinders for VISTA® Masts3 topics
  • Lowering Control Valve
    • Main Lift Cylinders
    • Free-Lift Cylinder
Lift System Leak Check
Specifications
Table 1. Lift Trucks with Two-Speed Lift Cylinders
Table 2. Cylinder Retainer Torque Specifications and Weight Guid
Metric and Inch (SAE) Fasteners6 topics
  • Threaded Fasteners
  • Nomenclature, Threads
  • Strength Identification
  • Cotter (Split) Pins
  • Fastener Torque Tables
  • Conversion Table
Table 1. Bolts and Screws
Table 2. Studs and Nuts
Table 3. Torque Nuts
Table 4. Torque Nuts With Nylon Insert
Table 5. Torque Values for Metric Fasteners*
Table 6. Torque Values for Inch Fasteners*
Table 7. Conversion Table for Metric and English units
Table 8. Cotter Pin Dimensional Data

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 856 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).