Hyster S005 (H80-H120FT) Forklift Service Manual

Name: Hyster S005 (H80-H120FT) Forklift Service Manual
Brand: MidWestTech
SKU: S005
Price: 419.61 USD
Availability: InStock

4,149 pages · Publication S005

$419.61

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Models: S005 (H80-H120FT)
Manual type: Service Manual
Pages: 4,149
Publication: S005
Condition: Brand new

Hyster S005 (H80-H120FT) Forklift Service Manual, publication S005

What's inside

From the manual's own table of contents: 47 sections, 230 entries. See sample pages (PDF, 276 KB)

Search the contents

Cooling System

Safety Precautions Maintenance and Repair

General

Cooling System Checks4 topics

Exhaust Leaks Into Cooling System
Water Flow Restrictions in Radiator
Radiator Hoses
Water Pump

Flushing the Cooling System1 topic

Cooling System, Clean

Radiator Replacement6 topics

Radiator, Remove for Lift Trucks Models S30FT, S35FT, S40FTS (E0
Radiator, Remove for Lift Truck Models S6.0FT, S7.0FT (S135FT, S
Radiator, Remove for Lift Truck Models H6.0FT, H7.0FT (H135FT, H
Radiator, Install for Lift Truck Models S30FT, S35FT, S40FTS (E0
Radiator, Install for Lift Truck Models S6.0FT, S7.0FT (S135FT
Radiator, Install for Lift Truck Models H6.0FT, H7.0FT (H135FT

Fan Assembly Replacement3 topics

Fan Removal
Inspect
Fan Installation

Steering Axle

Steering Axle Assembly Repair5 topics

Remove
Disassemble
Clean
Assemble
Install

Spindles, Bearings, and Tie Rods Repair2 topics

Spindles and Bearings
Tie Rods

Steering Cylinder Repair3 topics

Remove and Disassemble
Clean and Inspect
Assemble and Install

Torque Specifications

Gasoline Fuel System PSI GM 4.3L

Throttle Body Repair

Fuel System Repair7 topics

Before Repair Procedure
After Repair Procedure
- Fuel Leakage Check
Fuel Line Pressure Check
Fuel Lines
- Remove
- Install

Control System3 topics

Electronic Control Unit (ECU)
- Remove
- Install

Exhaust System Repair15 topics

Remove
- Inspect
- Install
- Remove
- Inspect
- Install
- Remove
- Inspect
- Install
- Remove
- Inspect
- Install
Oxygen Sensor
- Remove
- Install

Kubota Diesel 3.8L Engines4 topics

Engine Identification
- Major Engine Component Identification
- Location of Labels
Crankcase Description

Engine Removal and Installation

Cylinder Head Assembly Repair17 topics

Valve Covers and Fuel Injectors
- Remove
- Clean and Inspect
- Install
Rocker Arm Assembly
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install
Valve Clearance Adjustments
Cylinder Head Assembly
- Remove
- Disassemble
- Clean and Inspect
- Assemble
- Install

Timing Gear Case and Timing Gears Repair12 topics

Timing Gear Case Cover
- Remove
- Clean and Inspect
- Install
Timing Gears
- Crankshaft Gear
- Idler Gear
- Camshaft Gear
Timing Gear Case
- Remove
- Clean and Inspect
- Install

Drive Train, Camshaft, and Cylinder Block Repair15 topics

Pistons and Connecting Rods
- Crankshaft
- Camshaft
- Cylinder Block
- Pistons
- Piston Pin
- Connecting Rod
- Tappets
- Crankshaft
- Camshaft
- Camshaft Bushing
- Camshaft
- Crankshaft
- Pistons and Connecting Rods
- Angular Deviation Procedure - Kubota 3.8L Diesel Engine

Lubrication System Repair23 topics

Engine Oil and Oil Filter Change
Oil Pan
- Remove
- Install
Oil Suction Tube
- Remove
- Clean
- Install
Oil Pump
- Remove
- Clean and Inspect
- Install
Fuel Injectors
- Remove
- Inspect
- Clean
- Replace
- Install
- Test
Fuel Injection Pump
- Remove
- Clean and Inspect
- Install

Cooling System Repair11 topics

Serpentine Belt
- Remove
- Inspect
- Install
- Serpentine Belt, Adjustment
- Remove
- Install
Thermostat
- Remove
- Inspect
- Install

Show all 47 sections

Flywheel and Flywheel Housing6 topics

Flywheel
- Remove
- Install
Flywheel Housing
- Remove
- Install

Electrical Equipment Repair6 topics

Alternator
- Remove
- Install
Starter
- Remove
- Install

Engine Specifications22 topics

Engine Data For Lift Truck Models H4.0FT5/FT6; H4.5FTS5, H4.5FT6
Engine Tuning
Cylinder Head
Intake/Exhaust Valve and Guide
Valve Spring
Rocker Arm and Shaft
Push Rod
Gear Train and Camshaft
- Camshaft
- Idle Gear Shaft and Bushing
- Backlash of Each Gear
Cylinder Block
Crankshaft
Piston
Piston Ring
Connecting Rod
- Rod Small End
- Tappet
- Engine Oil Pressure
- Outer Rotor Outside Clearance
- Outer Rotor Side Clearance
- Inner Rotor to Cover

Standard Torque Specifications1 topic

Standard Torque Chart

Special Torque Specifications

Special Tools

Table 1. Available Valves for Adjustment

Table 2. Valve Guide Specification

Table 3. Selecting A Cylinder Head Gasket

Table 4. Cylinder Measurement Worksheet

Table 5. Cylinder Bore Specification

Table 6. Oversized Cylinder Specifications

Table 7. V3800-DI-T-E3-CSR Engine

Table 8. V3800-DI-T-E3-CSR Engine

One and Two Speed Transmissions1 topic

Serial Number

Charge Pump Repair8 topics

Lift Trucks Manufactured Before July, 2013
- Remove
- Inspect
- Install
Lift Trucks Manufactured After July, 2013
- Remove
- Inspect
- Install

Torque Converter Replace

Housings and Chain Drive Repair

Clutch Packs Repair- 1 Speed Transmission4 topics

Transmission, Remove and Disassemble
- Clutch Assemblies, Remove and Disassemble
- Clutch Assemblies, Assemble and Install
- Transmission, Assemble and Install

Clutch Packs Repair- 2 Speed Transmission4 topics

Transmission, Remove and Disassemble
- Clutch Assemblies, Remove and Disassemble
- Clutch Assemblies, Assemble and Install
- Transmission, Assemble and Install

Control Valve Repair

MONOTROL® Pedal Repair

Direction Control Lever

Inside this manual

Real pages from this service manual (4,149 pages). Open the sample pages (PDF, 276 KB)

Sample pages from the Hyster S005 (H80-H120FT) Forklift Service Manual: Troubleshooting, Specifications, Diagram, Color page, Color page

Troubleshooting, page 872: END POSSIBLE CAUSES
Specifications, page 2,728: COUNTERWEIGHT
Diagram, page 3,816: Figure 31. Engine Directory Wiring Diagram
Color page, page 1,469: STEERING CONTROL UNIT (SCU)
Color page, page 1,720: Figure 9060-10-25. Cab Component Locations

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 4,149 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).